Bystronic Xpert 40
Key Specifications
Pressing Force
Working Length
Distance Between Uprights
Throat Depth
Open Height
Ram Stroke
Overview
The Bystronic Xpert 40 is the most compact model in Bystronic's Xpert press brake family, delivering 40 tonnes of pressing force across an 1,250 mm working length. Designed for small-part bending, precision prototyping, and sheet metal shops with limited floor space, the Xpert 40 brings the same Bystronic hydraulic drive quality and ByVision Bending control platform found on larger Xpert models to a footprint suitable for single-operator production cells and tool rooms.
Despite its compact size, the Xpert 40 is a full-featured CNC press brake with a servo-hydraulic drive that provides precise Y-axis positioning and energy-efficient operation compared to fixed-displacement hydraulic systems. The ByVision Bending touchscreen control delivers graphical 2D/3D bend programming with automatic bend sequence optimisation, tool selection assistance, and step-by-step operator guidance that reduces setup time even for less experienced operators. The control's connection to Bystronic's BySoft 7 offline programming software enables programs to be prepared remotely and downloaded to the machine, eliminating manual re-entry.
The Xpert 40's 1,250 mm working length is optimised for small sheet metal parts including brackets, electronic enclosure components, instrument panels, and short structural profiles. The machine accommodates standard European-style Bystronic tooling, and its compact table height and open frame design facilitate comfortable handling of small parts during multi-bend sequences without operator fatigue.
Bystronic positions the Xpert 40 as an ideal entry point for fabricators establishing a bending cell alongside a Bystronic laser cutter, creating a unified software and tooling ecosystem across cutting and bending operations. The machine's ByVision control interfaces directly with BySoft 7 job planning, enabling automatic extraction of bend programs from laser-cut flat patterns and direct scheduling to the press brake without intermediate programming steps.
For electronics, medical device, precision instrument, and small-part fabrication applications where 40-tonne capacity and short working length are sufficient, the Xpert 40 delivers Bystronic's Swiss-engineered reliability in a machine small enough to fit in tight manufacturing spaces. It competes with Trumpf's TruBend 3066, Amada's FBD 8020, and LVD's Easy-Form 40-12 in the compact CNC press brake category.
Full Specifications
| Parameter | Value |
|---|---|
| Pressing Force | 40 tonnes (400 kN) |
| Working Length | 1,250 mm |
| Distance Between Uprights | 860 mm |
| Throat Depth | 350 mm |
| Open Height | 430 mm |
| Ram Stroke | 160 mm |
| Approach Speed | 150 mm/s |
| Working Speed | 1–12 mm/s (programmable) |
| Return Speed | 130 mm/s |
| Back-Gauge Axes | 2 axes standard (X, R) |
| Y-Axis Positioning Accuracy | ±0.02 mm |
| Drive Type | Servo-hydraulic |
| Control | Bystronic ByVision Bending |
| Machine Weight | Approx. 3,200 kg |
| Manufacturer | Bystronic |
| Model | Xpert 40/1030 |
| Capacity | 165,000 kg |
| Stroke Length | 314.96 mm |
| Daylight | 500.38 mm |
| Load Capacity | 9.98 kg |
Specifications sourced from machinio.com — verified 2026-03-28
Strengths & Limitations
Strengths
- Compact 1,250 mm working length and small footprint fit into tight production cells and tool rooms without major facility changes
- ByVision Bending control provides the same graphical 3D programming experience as larger Bystronic Xpert models
- Servo-hydraulic drive delivers energy efficiency and precise Y-axis positioning superior to conventional hydraulic compact press brakes
- Full BySoft 7 offline programming integration enables seamless workflow from Bystronic laser cutter to bending cell
- 40-tonne capacity handles standard sheet metal gauges in mild steel, stainless, and aluminium for small-part fabrication
Limitations
- 1,250 mm working length limits maximum part size — not suitable for panels or profiles longer than approximately 1,000 mm
- 40-tonne force restricts capacity to lighter gauges; heavy-gauge or high-strength steel applications require a larger machine
- Higher per-unit cost relative to basic hydraulic press brakes of comparable capacity, reflecting Bystronic's servo-hydraulic and control premium
Best For
Frequently Asked Questions
01
The Xpert 40's 1,250 mm working length and 860 mm distance between uprights allow bending of parts up to approximately 1,000–1,100 mm in practical length when accounting for tool and back-gauge clearance. For longer parts, Bystronic's Xpert 80 or Xpert 150 models with longer working lengths are appropriate.
02
Yes. Bystronic designs its Xpert tooling system for cross-compatibility across the Xpert range. Standard Bystronic punches and dies fitted to Xpert 80, 150, or Pro models can be used on the Xpert 40, allowing shops with multiple Bystronic machines to share tooling inventory across their press brake fleet.
03
Yes. The Xpert 40's ByVision Bending control supports direct program download from BySoft 7, Bystronic's offline CAD/CAM software. This allows bend programs to be created from flat pattern DXF files, optimised for tool selection and bend sequence, and transferred to the machine without manual re-entry at the control.
04
The Xpert 40 can bend stainless steel in light gauges, typically up to 1.5–2 mm at the full 1,250 mm working length within its 40-tonne envelope. Stainless requires approximately 40–50% more bending force than mild steel, so the Xpert 40 is best suited to stainless applications in 0.8–1.5 mm gauges common in food equipment panels and instrument housings.
05
The Xpert 80 offers double the pressing force (80 tonnes) and a longer working length (2,550 mm), making it suitable for medium-sized parts and heavier gauges. The Xpert 40 is the better choice when small-part precision and minimal footprint are the primary requirements. Both machines share the ByVision Bending control and BySoft 7 integration.
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