Resato MultiJet 5-Axis Waterjet Cutting Center
Key Specifications
Axes
Angular Range
Rotary Range
Positional Accuracy
Max Operating Pressure
Cutting Head
Overview
The Resato MultiJet is a 5-axis CNC waterjet cutting center capable of cutting true 3D geometries and angled features in complex workpieces, expanding waterjet cutting beyond the flat-sheet 2D paradigm into three-dimensional part manufacturing. Developed by Resato International in Assen, Netherlands, the MultiJet combines a standard X-Y-Z cutting motion with a tilting A-axis and rotating C-axis on the cutting head, enabling cutting angles of up to ±60 degrees from vertical and full continuous contouring through compound angles. This capability allows the machine to cut draft angles on aerospace panels, bevel edges on heavy plate, undercuts in thick materials, and 3D sculptural profiles in stone and composites that are impossible on conventional 2D waterjet tables.
The MultiJet's machine structure is based on Resato's proven R-JCM gantry platform, adapted with a reinforced Z-axis carriage to accommodate the additional mass and moment loads of the 5-axis cutting head assembly. The cutting head incorporates two servo-driven rotation axes with direct-drive or high-reduction gearhead drives for precise angular positioning. Resato's control system manages simultaneous 5-axis interpolation, coordinating the three linear and two rotary axes to maintain constant cutting speed and feed rate through compound-angle tool paths. The controller interfaces with compatible 5-axis waterjet CAM software for automated tool path generation from solid model inputs.
The 5-axis capability of the MultiJet addresses specific high-value applications that justify the machine's premium over conventional 2D waterjet tables. In aerospace manufacturing, trimming and cutting composite panels and aluminum skins to precise net shape — including beveled edges for adhesive bonding or riveted assembly joints — is a primary application. In architectural stone and glass work, the MultiJet enables chamfered edges, V-grooves, and sculptural relief cuts that previously required secondary machining or hand work. For heavy plate fabrication, cutting weld preparation bevels directly on a waterjet eliminates separate plasma or grinding operations.
Resato integrates the MultiJet with their P-series high-pressure pump systems, with pump selection matched to the workpiece materials and cutting parameters required. The machine is available in a range of work envelope sizes to match different facility and part-size requirements. Standard safety features include full cutting area enclosure or guarding, automatic nozzle retract on head crash detection, and Resato's standard high-pressure safety system with redundant pressure relief. The machine can be configured for dry or submerged cutting for noise reduction and fine particle containment when cutting composites or ceramics.
For manufacturers processing high-value complex parts where conventional 2D waterjet cannot achieve required geometry — and where laser or plasma cutting introduces thermal damage unacceptable in aerospace-grade or high-strength materials — the Resato MultiJet provides a compelling solution. Its combination of Resato's proven waterjet engineering, 5-axis motion capability, and flexible work envelope sizing addresses a specialized but high-margin segment of the waterjet cutting market.
Full Specifications
| Parameter | Value |
|---|---|
| Axes | 5 (X, Y, Z linear + A, C rotary on cutting head) |
| Angular Range | ±60° from vertical (A-axis) |
| Rotary Range | 360° continuous (C-axis) |
| Positional Accuracy | ± 0.1 mm linear; ± 0.05° angular |
| Max Operating Pressure | 800 or 1,150 bar (pump configuration dependent) |
| Cutting Head | Single abrasive 5-axis waterjet head |
| Drive System | Servo-driven linear and rotary axes |
| Control System | 5-axis CNC with solid model CAM interface |
| Work Envelope | Custom configurations (contact Resato for size options) |
| Abrasive Type | Garnet, mesh 80 or 120 |
| Safety | Full enclosure, head crash detection, pressure relief |
| Certifications | CE, ISO 9001 |
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Strengths & Limitations
Strengths
- True 5-axis waterjet cutting enables draft angles, bevels, undercuts, and 3D profiles impossible on conventional 2D waterjet tables
- Cold-cutting process with no heat-affected zone preserves material properties in aerospace alloys, CFRP, and high-strength steels
- Eliminates secondary bevel cutting, edge preparation, and grinding operations by completing complex geometry in a single waterjet setup
- Resato's integrated pump-and-table system engineering provides single-source accountability for the complete high-pressure cutting system
- Configurable work envelope sizes allow matching the machine footprint to specific facility and part-size requirements
Limitations
- Premium acquisition cost over 2D waterjet machines requires high-value, complex-geometry applications to achieve acceptable ROI
- 5-axis waterjet CAM programming and toolpath verification requires more operator skill and setup time than 2D flat-cutting operations
- Nozzle and mixing tube wear management becomes more complex when cutting at varying angles that change effective abrasive flow dynamics
Best For
Frequently Asked Questions
01
The MultiJet's A-axis provides a cutting angle range of ±60 degrees from vertical (90 degrees total tilt range), combined with 360 degrees of continuous C-axis rotation. This allows the cutting jet to address any compound angle within the ±60-degree tilt envelope, enabling true 3D contouring for beveled edges, draft angles, and sculptural profiles in a single setup.
02
The Resato MultiJet is compatible with leading 5-axis waterjet CAM software platforms that generate multi-axis tool paths from 3D solid model inputs. Resato's control system accepts standard G-code with 5-axis axis interpolation. Common compatible CAM packages include Alphacam Waterjet with 5-axis module, IGEMS 5-axis, and other platforms with waterjet 5-axis post-processors. Resato's applications team can advise on CAM software selection and post-processor configuration during commissioning.
03
Yes. The MultiJet cuts all materials compatible with abrasive waterjet including steel, stainless steel, aluminum, titanium, Inconel, granite, marble, glass, ceramics, CFRP, fiberglass, rubber, and plastics. The 5-axis capability adds the ability to present the cutting jet at controlled angles to these materials, enabling geometry not achievable on 2D tables — it does not restrict the material range compared to 2D waterjet.
04
In linear axes, the MultiJet achieves ± 0.1 mm positional accuracy and ± 0.05 mm repeatability. Angular positioning accuracy is ± 0.05 degrees on the rotary axes. Actual cut accuracy at the part in 5-axis mode depends on the tilt angle, material thickness, feed rate, and jet deflection compensation settings. Resato's control software includes jet lag and taper compensation algorithms to maintain edge accuracy across varying cutting angles.
05
The Resato MultiJet, Flow Mach 500 with 5-axis head, and Omax ProtoMAX or GlobalMAX with tilt-a-jet options all address 5-axis waterjet cutting but with different machine architectures and primary market focuses. Resato's MultiJet emphasizes integration with their own high-pressure pump platform and strong support within European industrial markets. Flow and Omax offer broader North American sales and service networks. Application requirements, service geography, and existing pump infrastructure are the primary differentiation factors between these platforms.
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