KMT Waterjet Streamline SL-VI 100i Intensifier Pump
Key Specifications
Accuracy
cutting area
pump pressure
pump power
max cutting thickness
cutting speed
Overview
The KMT Waterjet Streamline SL-VI 100i is a high-pressure intensifier pump system designed as the pressurization backbone for industrial waterjet and abrasive waterjet cutting machines. KMT Waterjet Systems is the world's leading manufacturer of high-pressure waterjet intensifier pumps and supplies OEM pump systems to virtually every major waterjet cutting machine manufacturer — including Flow International, OMAX, Jet Edge, and WARDJet. The SL-VI 100i is a 100 HP pump in the Streamline Series VI generation, designed to deliver 60,000 psi continuous operating pressure with improved energy efficiency, longer seal life, and reduced noise compared to previous-generation intensifier designs.
The intensifier pump is the most critical component in an abrasive waterjet cutting system. It takes standard shop water and pressurizes it to 60,000 psi (4,137 bar) through a hydraulically driven intensifier cylinder — a large hydraulic piston on one side compresses a small water piston on the other, multiplying pressure by the ratio of piston areas. The SL-VI's design includes dual intensifier cylinders operating in sequence to produce a continuous, pulsation-dampened high-pressure water stream. KMT's proprietary seal and check valve design extends maintenance intervals and reduces the frequency of high-pressure seal replacement, which is the primary wear-related maintenance item in intensifier operation.
The Streamline SL-VI series incorporates several energy efficiency advances over prior generations. Variable frequency drive (VFD) on the hydraulic drive motor reduces power consumption during non-cutting periods and soft-starts the hydraulic system, reducing mechanical stress at startup. KMT reports 15–20% energy savings versus older constant-speed designs. The SL-VI 100i also features an integrated water treatment bypass, diagnostics display, and remote monitoring connectivity that allows operators and service providers to track pump health parameters (pressure, temperature, flow, cycle count) without opening the pump enclosure.
As an OEM and aftermarket pump supplier, KMT occupies a unique position in the waterjet industry — the SL-VI 100i can be used as a new cutting system pump (often supplied as part of a complete waterjet system from a machine builder), or as a direct replacement for worn-out pumps on any brand of waterjet cutting machine. Shops running older Flow, OMAX, Bystronic, or other waterjet cutting tables whose original pumps have reached end-of-life can install the SL-VI as a performance upgrade. KMT's global service and parts network provides the widest consumables availability of any waterjet pump manufacturer.
Full Specifications
| Parameter | Value |
|---|---|
| Cutting Area | N/A — pump unit; compatible with any high-pressure waterjet cutting table |
| Pump Pressure | 60,000 psi (4,137 bar) continuous operating pressure |
| Pump Power | 100 HP (74.6 kW) with VFD hydraulic drive |
| Max Cutting Thickness | Up to 6 in (152 mm) on steel (cutting thickness dependent on table and nozzle configuration) |
| Positioning Accuracy | N/A — pump unit (accuracy determined by cutting machine) |
| Cutting Speed | Supports flow rates up to 1.0 gpm (3.8 L/min) at 60,000 psi |
| Control System | Integrated KMT pump controller with diagnostics display, remote monitoring capability, VFD drive control |
| Machine Weight | Approx. 3,500 lb (1,590 kg) |
Strengths & Limitations
Strengths
- KMT is the world's leading waterjet intensifier pump OEM — the SL-VI 100i benefits from decades of intensifier design refinement and is trusted by every major waterjet machine manufacturer
- VFD hydraulic drive delivers 15–20% energy savings versus constant-speed predecessors and reduces wear by eliminating full-load start stress cycles
- Longer seal and check valve life versus prior-generation designs reduces maintenance frequency and downtime — KMT's proprietary seal geometry is the result of continuous improvement over millions of operating hours
- Universal replacement pump — the SL-VI 100i can replace worn-out pumps on any brand of waterjet cutting table, giving multi-brand shops a single pump platform to support
Limitations
- As a pump-only unit, the SL-VI 100i requires a compatible waterjet cutting table to cut parts — it is not a standalone cutting system
- 60,000 psi maximum pressure is standard-range; shops wanting ultra-high-pressure (90,000 psi) cutting for reduced abrasive consumption require KMT's separate Streamline Pro series
- 100 HP power requirement increases facility electrical infrastructure costs; shops with limited power capacity may need electrical service upgrades
Best For
Frequently Asked Questions
01
An intensifier pump uses a hydraulic pressure multiplier to generate ultra-high water pressure. A large-diameter hydraulic piston (powered by a conventional hydraulic power unit) pushes against a much smaller water piston on the other end of an intensifier cylinder. Because pressure multiplies by the ratio of piston areas, a moderate hydraulic pressure of 3,000–5,000 psi on the large piston produces 40,000–90,000 psi on the small water piston. Two intensifier cylinders operate in alternating sequence to produce a continuous high-pressure stream. The generated pressure forces water through a sapphire orifice at velocities exceeding Mach 3, creating the cutting jet.
02
KMT's Streamline SL-VI seals are rated for extended life through improved seal geometry and materials compared to prior generations. Typical seal service intervals depend on operating pressure, water quality, and duty cycle. Under normal conditions with good water treatment, shops can expect 500–1,500 hours between seal replacements. KMT provides a predictive maintenance program and seal wear indicators that allow proactive seal changes before failure — preventing unplanned downtime during production. KMT consumables kits are available globally through distributors.
03
In most cases, yes. The KMT SL-VI 100i uses standard high-pressure fittings and connection points compatible with the high-pressure plumbing on Flow, OMAX, Bystronic, WARDJet, Jet Edge, and other major waterjet cutting tables. A qualified waterjet technician will verify plumbing compatibility, electrical interface, and control integration before installation. KMT and their distributors routinely perform these upgrade installations and can assess compatibility for your specific machine. This is a common path for shops upgrading aging first- or second-generation pumps to current-technology efficiency and reliability.
Videos
KMTWaterjetCutting
Performatec Australia
Sunny Lee, Win-Win Waterjet
Each House Tech. Bruce Chan
Community Discussions
Community discussion — Fabrication: CNC Laser, Waterjet, Plasma, Welding | Waterjet ...
Community discussion — For Sale: Water Jet KMT Streamline 2- Durango, CO- $27,000
Community discussion — Fabrication: CNC Laser, Waterjet, Plasma, Welding | Flow ...
Electrical and installation requirements — Waterjet installation/site prep tips? - Practical Machinist
Troubleshooting and problem-solving — KMT streamline IV pump - cnczone.com
Community discussion — Waterjet General Topics - CNCzone
Community discussion — DIY Waterjet?? - Page 4 - cnczone.com
Community discussion — Need Help! Thermal Overload Trip 2 - CNCzone
Comparison and buying advice — Water jet recommendations? : r/Machinists - Reddit
Troubleshooting and problem-solving — Waterjet - very slow cutting speeds : r/Machinists - RedditWaterjet piercing question : r/Machinists - RedditFlow Waterjet having issues when turning on the abrasive. Jet ...SAME waterjet abrasive issue : r/Machinists - RedditFlow Waterjet troubleshooting : r/Ma
Troubleshooting and problem-solving — Waterjet piercing question : r/Machinists - Reddit
Troubleshooting and problem-solving — Flow Waterjet having issues when turning on the abrasive. Jet ...SAME waterjet abrasive issue : r/Machinists - RedditFlow Waterjet troubleshooting : r/Machinists - RedditWondering about waterjet safety : r/Machinists - Reddit
Links to community discussions. Summaries are editorial — visit the original thread for full context.



