Junker Quickpoint
Key Specifications
Max Workpiece ⌀
Accuracy
grinding type
center distance
max grinding length
center height
Overview
The Junker Quickpoint is a CBN point grinding machine that redefined how manufacturers approach cylindrical grinding of complex shaft geometries. Rather than using the full width of a conventional grinding wheel, the Quickpoint process uses the tip of a narrow CBN wheel to grind multiple diameters, shoulders, undercuts, radii, and even threads in a single clamping. This eliminates the need for multiple setups or dedicated wheels for each feature, making it exceptionally productive for shafts with complex geometries like crankshafts, camshafts, rotor shafts, and gear blanks.
The Quickpoint technology runs CBN wheels at peripheral speeds up to 150 m/s, and the narrow point contact area means that most of the grinding force is directed radially rather than laterally. This produces less workpiece deflection than conventional plunge grinding, which is a significant advantage when grinding long, slender shafts that would otherwise need steady rests. The machine's C-axis interpolation with the X and Z axes allows the wheel to trace complex contours in a continuous path, grinding features that would normally require form-dressed wheels on conventional machines.
The machine platform is built on a polymer concrete bed that provides excellent vibration damping — roughly 6-10 times better than cast iron. Hydrostatic guideways on the X and Z axes eliminate stick-slip behavior at low feed rates, which is critical for achieving consistent surface finishes during spark-out passes. The grinding spindle is a direct-drive motor spindle producing up to 45 kW, mounted on a B-axis swivel that allows the wheel to be angled for taper grinding and shoulder access. The workhead supports speeds up to 5,000 RPM with C-axis interpolation for non-round grinding applications.
Junker controls the Quickpoint with a Siemens Sinumerik 840D sl running their proprietary grinding cycle software. The software handles the complex toolpath calculations required for point grinding automatically — the operator defines the part geometry and the system generates optimized rough and finish paths. In-process gauging, automatic wheel balancing, and acoustic emission monitoring are standard. New Quickpoint machines price in the $400,000-$650,000 range depending on configuration. The machine competes with conventional multi-wheel cylindrical grinders but often replaces two or three machines with a single setup.
Full Specifications
| Parameter | Value |
|---|---|
| Grinding Type | CBN Point Grinding (OD cylindrical, contour, shoulder, thread) |
| Center Distance | 650 mm (25.6 in) |
| Max Grinding Length | 500 mm (19.7 in) |
| Center Height | 200 mm (7.9 in) |
| Max Workpiece Diameter | 400 mm (15.7 in) |
| Max Workpiece Weight | 100 kg (220 lb) between centers |
| Grinding Wheel Speed | Up to 150 m/s peripheral speed |
| Grinding Spindle Power | 45 kW (60 hp) continuous |
| Workhead Speed | Up to 5,000 RPM with C-axis |
| B Axis | Swiveling grinding head for taper and shoulder access |
| CNC Control | Siemens Sinumerik 840D sl with Junker overlay |
| Number Of Axes | 5 CNC axes (X, Z, B, C, plus optional Y) |
| Positioning Accuracy | 0.001 mm (0.00004 in) |
| Bed Material | Polymer concrete (Granitan-type) |
| Machine Weight | 9,000 kg (19,842 lb) |
| Machine Dimensions | 4,200 x 2,400 x 2,200 mm (165.4 x 94.5 x 86.6 in) |
Strengths & Limitations
Strengths
- Point grinding technology grinds multiple diameters, shoulders, undercuts, radii, and threads in a single clamping, replacing multiple conventional grinding operations
- Narrow wheel point contact reduces lateral grinding forces, minimizing workpiece deflection on slender shafts without steady rests
- CBN wheels at 150 m/s peripheral speed deliver exceptional stock removal rates and wheel life compared to conventional abrasives
- Polymer concrete bed provides 6-10x better vibration damping than cast iron, directly improving surface finish quality
- Hydrostatic guideways eliminate stick-slip for consistent surface finishes at low spark-out feed rates
- B-axis swiveling grinding head enables taper grinding and angled shoulder access without special wheel dressing
Limitations
- High acquisition cost of $400K-$650K is justified only in production environments with complex shaft geometries and sufficient volume
- Point grinding is a specialized process — operators and process engineers need specific training beyond conventional cylindrical grinding experience
- CBN wheel costs are significant, and wheel specification selection for point grinding requires application engineering expertise
- Polymer concrete bed, while excellent for damping, makes machine relocation more complex than cast iron machines
- Junker North American service coverage is more limited than Japanese or Swiss grinding machine builders
Best For
Frequently Asked Questions
01
New Quickpoint machines typically price between $400,000 and $650,000 depending on the configuration, number of axes, automation level, and options. Exact pricing depends on the specific workpiece requirements and the number of grinding spindles.
02
Point grinding uses the narrow tip of a CBN wheel to trace complex contours along the workpiece, rather than using the full wheel width for plunge grinding. This allows one wheel to grind multiple diameters, shoulders, and features in a single setup, whereas conventional grinding would require separate plunge operations or dedicated form wheels.
03
The Quickpoint excels on hardened steels (58-65 HRC), case-hardened steels, bearing steels, and tool steels. CBN wheels are particularly effective on ferrous materials. Diamond wheels can be specified for carbide and ceramic applications.
04
In many cases, yes. Because point grinding handles multiple diameters, shoulders, and features in one clamping, a single Quickpoint can replace two or three conventional cylindrical grinders. This also improves concentricity since all features are ground in one setup.
05
Cycle times vary widely based on part complexity. Typical automotive shaft applications run 20-60 seconds per part. Simple single-diameter grinds can be under 15 seconds, while complex multi-feature shafts may take over a minute.
Videos
JUNKER Group
GINDUMAC GmbH
JUNKER Group
JUNKER Group
M. BAIER (LANG GMBH)
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