Junker JUMAT 5000
Key Specifications
Max Grinding Length (between centers)
Max Workpiece Diameter
Center Height
Max Workpiece Weight (between centers)
External Grinding Wheel Diameter
External Spindle Speed (CBN option)
Overview
The Junker JUMAT 5000 is a CNC universal cylindrical grinding machine from the Junker Group, designed for the high-precision external and internal grinding of shafts, sleeves, and rotationally symmetric components. Junker positions the JUMAT series as a flexible production grinder capable of handling both conventional OD cylindrical grinding and CBN high-speed grinding in a single platform, bridging the gap between flexible job shop machines and dedicated production grinders.
The JUMAT 5000's defining feature is its swiveling wheelhead, which can carry two external grinding spindles — one optimized for conventional abrasive wheels and one for CBN superabrasive wheels at elevated speeds — plus an internal grinding spindle. This configuration allows a single machine to handle a wide range of materials, lot sizes, and grinding strategies without physical reconfiguration between jobs.
Junker builds the JUMAT on a Granitan polymer concrete base (licensed technology similar to Studer's Granitan), providing the thermal and vibration stability that cylindrical grinding demands. Hydrostatic or aerostatic guideway options are available depending on the application's precision requirements. The FANUC-based control system integrates Junker's own JUPITER HMI, which provides cycle-based programming familiar to cylindrical grinding operators.
The JUMAT 5000 is used across automotive driveline and transmission manufacturing, hydraulic component production, aerospace shaft grinding, and fluid power industries. Its ability to switch between conventional and CBN grinding strategies within a single program makes it particularly valuable in mixed-material production environments.
Full Specifications
| Parameter | Value |
|---|---|
| Max Grinding Length (Between Centers) | 500 mm |
| Max Workpiece Diameter | 200 mm |
| Center Height | 175 mm |
| Max Workpiece Weight (Between Centers) | 50 kg |
| External Grinding Wheel Diameter | Up to 500 mm |
| External Spindle Speed (CBN Option) | Up to 120 m/s wheel speed |
| Internal Grinding Spindle Speed | Up to 80,000 RPM |
| Wheelhead Swivel | CNC controlled (B-axis), full 360° |
| External Spindle Count | 2 (conventional + CBN) |
| Achievable Roundness | < 0.3 µm |
| Achievable Cylindricity | < 1 µm |
| Achievable Surface Roughness | Ra < 0.08 µm |
| X-Axis (Infeed) Resolution | 0.0001 mm |
| Control System | FANUC 31i + Junker JUPITER HMI |
| Machine Base | Polymer concrete (Granitan equivalent) |
| Machine Weight | Approx. 7,000 kg |
Specifications sourced from junker-usa.com — verified 2026-03-28
Strengths & Limitations
Strengths
- Dual external grinding spindles (conventional + CBN) on a single swiveling wheelhead for multi-strategy flexibility
- CBN high-speed grinding capability at up to 120 m/s for significantly reduced cycle times on steel parts
- Polymer concrete base provides excellent vibration damping and thermal stability
- CNC wheelhead swivel (B-axis) allows angular grinding of tapers and shoulders without manual adjustment
- FANUC control base provides broad operator familiarity and long-term spare parts availability
Limitations
- Higher complexity than fixed-wheelhead cylindrical grinders — more setup considerations
- Dual spindle wheelhead increases machine width and may require larger floor space allocation
- CBN wheel investment adds to total cost of ownership versus conventional abrasive strategies
Best For
Frequently Asked Questions
01
The two external spindles allow the machine to carry both a conventional abrasive wheel (for softer materials, roughing, or shops that prefer conventional grinding) and a CBN superabrasive wheel (for hardened steels at high cutting speeds) simultaneously. The CNC wheelhead swivels between them automatically, so a single program can rough-grind with conventional abrasive and finish-grind with CBN without manual intervention.
02
CBN (cubic boron nitride) wheels can operate at wheel surface speeds of 80–120 m/s — two to four times faster than conventional abrasive wheels. At these speeds on hardened steel, CBN grinding achieves significantly shorter cycle times, longer wheel life, and better surface integrity (less heat input into the workpiece). The JUMAT 5000's high-speed spindle option supports these speeds.
03
Both are universal cylindrical grinders in a similar size class, but they differ in design philosophy. The Studer S31 is a Swiss precision machine with Granitan base and StuderGuide hydrostatic guideways, emphasizing the absolute highest geometric accuracy. The JUMAT 5000 differentiates on production flexibility — particularly its dual external spindle configuration for conventional/CBN switching — making it attractive in high-throughput automotive environments.
04
With the optional CNC C-axis on the workhead, the JUMAT 5000 can perform non-circular grinding for cam lobes, eccentric pins, and polygon profiles. This requires the C-axis and X-axis to interpolate simultaneously, a capability supported by the FANUC 31i control.
05
The JUMAT 5000 is compatible with Marposs and Renishaw active gauging systems for in-process diameter measurement and automatic size compensation. Integration is available via the FANUC 31i control's built-in skip signal and measurement compensation functions.
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