EMAG EMAG UG Series
Key Specifications
grinding length range
center height
max workpiece weight
z axis travel
x axis travel
od spindle power
Overview
The EMAG UG Series is a family of CNC universal cylindrical grinders spanning four models — the UG 400, UG 630, UG 1000, and UG 1500 — covering maximum grinding lengths from 400 mm to 1,500 mm. These machines represent EMAG’s classic approach to universal grinding: between-centers OD grinding, plunge grinding, angular grinding, and optional ID grinding on a single platform with full CNC capability via FANUC 0i-TF Plus controls (or FANUC 31 iB Plus for complex contour and out-of-round applications).
The UG Series machines feature center heights of 175 mm or 225 mm depending on configuration, Z-axis travel up to 1,240 mm, and X-axis travel of 320 mm. The OD spindle delivers 7.5 kW or 11 kW of power with grinding wheel diameters of 500 x 63 mm and peripheral speeds up to 50 m/s — fast enough to support CBN grinding wheels for hard-finished surfaces. The B-axis swivels from -15 degrees to +225 degrees with positioning accuracy of plus/minus 2 arc-seconds, enabling angular approach grinding and complex contour work without re-fixturing.
Precision is a defining characteristic of the UG Series. The workhead achieves roundness accuracy of 0.5 micrometers, and the tailstock delivers concentricity accuracies below 1 micrometer. Direct-drive motor spindles eliminate belt transmission losses and the vibration that comes with them, contributing to surface finish quality. The machines accept workpieces up to 120 kg, covering a broad range of shaft, spindle, and cylindrical component work.
The UG Series competes directly with universal cylindrical grinders from Studer (the S31 and S33), Kellenberger (Kel-Vita), and Junker (Jumat), positioning itself as a precision-focused alternative with EMAG’s machine tool heritage behind it. New UG Series machines typically price between $200,000 and $450,000 depending on model size and configuration.
For shops processing diverse cylindrical work — tool and die components, spindle reconditioning, hydraulic valve spools, medical implant shafts — the UG Series provides the flexibility to handle varied part geometries while maintaining the sub-micrometer accuracy that precision grinding demands.
Full Specifications
| Parameter | Value |
|---|---|
| Grinding Length Range | 400 - 1,500 mm (15.7 - 59.1 in) depending on model |
| Center Height | mmin |
| Max Workpiece Weight | 120 kg (265 lb) |
| Z Axis Travel | mmin |
| X Axis Travel | mmin |
| Od Spindle Power | 7.5 / 11 kW (10 / 15 hp) |
| Grinding Wheel Size | 500 x 63 mm (19.7 x 2.5 in) |
| Max Peripheral Speed | 50 m/s |
| B Axis Swivel | -15 to +225 degrees |
| B Axis Positioning Accuracy | plus/minus 2 arc-seconds |
| Roundness Accuracy | 0.5 micrometers |
| Concentricity Accuracy | < 1 micrometer |
| Spindle Type | Direct-drive motor spindle |
| Grinding Media | Conventional and CBN |
| CNC Control | FANUC 0i-TF Plus (FANUC 31 iB Plus optional) |
| Machine | Grinding length |
| Ug 400 | 400 mm |
| Ug 630 | 630 mm |
| Ug 1000 | 1000 mm |
| Ug 1500 | 1500 mm |
| Grinding Length Max | mmin |
| Workpiece Weight Max | kglb |
| Spindle Power Od | kWhp |
| Grinding Wheel Dia | mm |
| Peripheral Speed | m/s |
Specifications sourced from emag.com — verified 2026-03-28
Strengths & Limitations
Strengths
- Four model sizes (400-1500 mm grinding length) cover a wide range of cylindrical workpiece lengths on a common platform architecture
- Direct-drive motor spindles eliminate belt vibration and transmission losses delivering superior surface finish quality and dimensional consistency
- B-axis swivel range of -15 to +225 degrees with 2 arc-second positioning enables complex angular and contour grinding without re-fixturing
- Sub-micrometer roundness (0.5 micrometers) and concentricity (< 1 micrometer) meet the tightest tolerance requirements for precision cylindrical components
- 50 m/s peripheral speed supports both conventional and CBN grinding wheels enabling high-speed grinding for hardened steel and superalloy applications
- FANUC 0i-TF Plus control with optional 31 iB Plus upgrade provides proven reliability and full contour/out-of-round grinding programmability
Limitations
- Premium pricing of $200K-$450K places the UG Series above entry-level CNC cylindrical grinders requiring sufficient grinding volume to justify the investment
- 120 kg maximum workpiece weight limits the machine to medium-sized components as heavier shafts and rolls require larger-capacity grinders
- EMAG North American service network for grinding machines is smaller than competitors like Studer or Junker potentially affecting response times
- The universal design means the UG Series is not optimized for any single grinding application as dedicated plunge or thread grinders will outperform it in specialized roles
Best For
Frequently Asked Questions
01
The UG Series includes the UG 400 (400 mm max grinding length), UG 630 (630 mm), UG 1000 (1,000 mm), and UG 1500 (1,500 mm). All four share the same basic architecture with center heights of 175 or 225 mm and up to 120 kg workpiece capacity. The primary difference is the Z-axis travel and bed length to accommodate longer workpieces.
02
Yes. The UG Series supports peripheral speeds up to 50 m/s, which is within the operating range for CBN grinding wheels. CBN wheels provide significantly longer wheel life and faster stock removal on hardened steel components compared to conventional aluminum oxide wheels, though they require higher initial investment in wheel cost.
03
The standard control is the FANUC 0i-TF Plus, which handles conventional cylindrical grinding cycles including plunge, traverse, and angular grinding. For more complex applications like out-of-round grinding, the optional FANUC 31 iB Plus provides the processing power for contour interpolation.
04
Both are universal CNC cylindrical grinders in a similar size and price class. The Studer S31 benefits from a larger grinding-focused service network and the StuderGRIND software ecosystem. The UG Series counters with direct-drive motor spindles, competitive roundness specs, and FANUC controls familiar to many shops.
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