Industrial CNC Machine Directory

Boschert Combi 500

$180,000 - $280,000 (new) Updated 2026-03-17
01

Key Specifications

Accuracy

+/- 0.004 inch

Repeatability

+/- 0.002 inch

max punching force

500 kN (56 tons)

notching capacity steel

Up to 6 mm mild steel (90° corner notch)

notching max depth

150 mm from sheet edge

working area

2,500 x 1,250 mm (98 x 49 in)

02

Overview

The Boschert Combi 500 is a CNC combination punch-and-notch machine from Boschert GmbH, representing the manufacturer's approach to combining two common sheet metal operations — punching and corner notching — in a single machine. Unlike a standard CNC punch press, the Combi 500 integrates a hydraulic punch head with a separate hydraulic notching station, allowing the same machine to punch hole patterns and then notch corners for box and pan fabrication without repositioning the sheet to a separate notching machine. This combination is particularly valuable for sheet metal shops producing enclosures, brackets, frames, and structural components where corner notching is a frequent operation alongside punching.

The punching section of the Combi 500 delivers 500 kN (56-ton) force — a significant step above the EKO 200 and Compact — handling material up to 8 mm mild steel and 6 mm stainless steel for blanking and forming operations. The notching section uses a dedicated hydraulic notching die with a fixed 90-degree notch angle and variable depth up to approximately 150 mm from the sheet edge. Maximum notching capacity in mild steel is typically 5-6 mm thickness, covering the range where manual corner notchers become impractical and CNC routing is too slow for production quantities. The working area is 2,500 x 1,250 mm (98 x 49 in), accommodating standard sheet sizes through both the punching and notching stations.

Boschert's Combi series reflects a design philosophy focused on practical shop utility over headline performance metrics. The 500 kN punching force handles the heavy forming operations — large-diameter embosses, heavy-gauge louvers, deep draws — that justify the Combi 500's heavier-duty punch head compared to the EKO 200. The integrated notching station eliminates the purchase, maintenance, and floor space of a separate corner notcher. For small-to-medium fabrication shops producing enclosures, electrical panels, and structural brackets, this workflow simplification can be as valuable as raw throughput improvements. The hydraulic drive on both stations is straightforward to maintain and is familiar to shops that already work with hydraulic press brakes and ironworkers.

New Combi 500 systems are priced in the $180,000 to $280,000 range, which is higher than a standalone punch of equivalent force but lower than purchasing separate punch and notching machines. The combined machine occupies less floor space than two separate machines and eliminates the material handling between operations. For shops where corner notching represents 20-40% of their sheet metal operations, the Combi 500's workflow integration provides both cost and productivity advantages that a standalone punch press cannot deliver.

03

Full Specifications

Parameter Value
Max Punching Force 500 kN (56 tons)
Notching Capacity Steel Up to 6 mm mild steel (90° corner notch)
Notching Max Depth 150 mm from sheet edge
Working Area 2,500 x 1,250 mm (98 x 49 in)
Max Stroke Rate 250 strokes/min (punching section)
Max Sheet Thickness Steel 8 mm (0.315 in) mild steel (punching)
Max Sheet Thickness Stainless 6 mm (0.236 in) stainless steel (punching)
Tool Stations 20 (linear rail, automatic selection)
Drive Type Hydraulic (both punch and notch stations)
Notch Angle 90° fixed
Positioning Accuracy +/- 0.004 inch
Traverse Speed 60 m/min
CNC Control Siemens or Beckhoff CNC with touchscreen
Machine Weight Approx. 13,000 kg (28,660 lbs)
Low Tonnage 120 spm
High Tonnage 58 spm
Max Material Thickness ¾ inch
Max Copper Bar Length Standard Length 160 inches
Min Copper Bar Width ¾ inch
Max Copper Bar Width 12 inches
Tooling System Thick Turret “D” station tooling in quick change cassette
Max Punch Diameter 3.5 inches or any shape fitting within
Repeatability +/- 0.002 inch
X Axis 230 feet per minute
Y Axis 98 feet per minute
Hydraulic Drive 25 HP
Hydraulic System Capacity 50 gallons
Approximate Floor Space 16’ x 35’
Approximate Height 6’
Approximate Weight 29,500 lbs.

Specifications sourced from boschertusa.com — verified 2026-03-28

04

Strengths & Limitations

Strengths

  • Integrated punch-and-notch in a single machine eliminates the need for a separate corner notcher, saving floor space and capital cost versus two separate machines
  • 500 kN (56-ton) punch force handles thick-gauge forming operations — large embosses, heavy louvers, and 8 mm steel blanking — beyond the capacity of 200-300 kN entry-level punches
  • 90° corner notching capability produces clean, accurate corners for box and pan fabrication without secondary processing — particularly valuable for enclosure and bracket manufacturers
  • 20 tool stations provide more tooling variety than the EKO 200's 12 stations, reducing manual tool change interruptions on complex parts
  • Single CNC program can sequence punch operations and notch operations on the same part program, reducing programming effort and setup time

Limitations

  • Fixed 90° notch angle limits the notching station to standard right-angle corner cuts — non-standard angles require separate routing or plasma cutting
  • Hydraulic drive on both stations means higher power consumption, more maintenance (fluid, filters, seals) and more noise than servo-electric alternatives
  • The combination machine concept creates a bottleneck if punching or notching operations dominate — if 90% of work is punching with only 10% notching, the notching integration adds cost without proportional benefit
05

Best For

Sheet metal enclosure fabricators producing electrical cabinets, industrial housings, and custom enclosures where corner notching is a routine operation alongside punching HVAC and ductwork fabricators producing sheet metal components with punched holes and notched corners for duct fitting and bracket assembly Contract fabricators who need a single machine to handle punching and corner preparation for box-form parts without maintaining separate punch and notcher equipment Structural bracket and frame manufacturers working in 4-8 mm steel who need both heavy punching force and notching capability in a single setup
06

Frequently Asked Questions

01 What is the advantage of combining punching and notching in one machine?

Combining punch and notch operations eliminates sheet repositioning between machines, saving handling time and eliminating the risk of positioning errors when moving sheets between a punch press and a separate corner notcher. For parts requiring both operations, a single Combi 500 program can complete the entire flat blank preparation in one setup. Floor space savings are also significant — the Combi 500 replaces two separate machines occupying separate footprints.

02 How does the notching section of the Combi 500 work?

The notching station uses a fixed upper and lower die set configured for 90° corner removal. The sheet is positioned at the corner notching station with the sheet corner inserted into the die opening, and the hydraulic notching head descends to shear out the corner. Notch depth is programmed via the CNC — the sheet is fed to the correct position by the CNC axes before the notch cycle fires. Multiple corners are notched in sequence within the same CNC program after the punching operations are complete.

03 Can the Combi 500 handle aluminum sheet?

Yes. Aluminum up to approximately 8-10 mm can be punched at the Combi 500's 500 kN force, and aluminum up to 8 mm is typically within the notching station's capacity. Aluminum punching requires tooling clearances of approximately 8-12% of material thickness per side (smaller than steel clearances) and sharp tools to avoid burring. The notching section handles aluminum with the same ease as steel given aluminum's lower shear strength.

04 Does the Combi 500 support automation?

The Combi 500 in its standard configuration is designed for operator-loaded sheet metal processing. Boschert offers sheet feed and support tables as accessories but not the fully integrated tower storage and robotic sheet handling systems offered by Amada, Trumpf, or Murata Wiedemann for production punch presses. For high-volume automated production, the standalone Boschert punch models or a full-featured turret press from a major brand is more appropriate.

05 What is the typical Combi 500 customer profile?

The typical Combi 500 customer is a small-to-medium fabrication shop (5-30 employees) producing enclosures, brackets, frames, and custom metalwork in runs of 10-500 parts per job. These shops value machine versatility and low capital cost over peak throughput. The Combi 500 serves as their primary flat blank preparation machine, replacing both a punch press and a separate corner notcher while fitting in the floor space of one mid-size machine.

07

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