Blohm Profimat MC 608
Key Specifications
Spindle Power
clamping area
table traverse x
crossfeed y
vertical z
wheel dressing
Overview
The Blohm Profimat MC 608 is a CNC profile grinding machine — an advanced surface grinding system with CNC wheel dressing capability that enables the grinding of complex cross-sectional profiles in a single pass. Where the Planomat series grinds flat surfaces, the Profimat MC uses a CNC-dressed grinding wheel to produce complex 2D profiles in one pass across the workpiece face, eliminating the multiple setups required to produce these profiles with conventional machining or grinding.
The MC 608 provides a 600 x 400 mm (23.6 x 15.7 in) clamping area with X/Y/Z CNC axes plus a CNC diamond roller dresser that shapes the grinding wheel to the desired cross-sectional profile. The dressed wheel then grinds the profile into the workpiece — turbine blade roots (fir-tree profiles), form tools, gear rack profiles, punch profiles, and aerospace structural sections — with accuracy and surface finish that conventional machining cannot achieve in hardened material.
Blohm's Profimat is the benchmark machine in the precision profile grinding segment, used extensively in aerospace turbine manufacturing for grinding high-nickel alloy turbine blade root forms to ±0.003 mm profile accuracy. The machine handles difficult-to-machine materials including Inconel, Waspaloy, René alloys, and titanium at grinding parameters that produce acceptable residual stress profiles and surface integrity in these critical aerospace components.
At $400,000-$650,000 new depending on wheel dressing configuration and axis options, the Profimat MC 608 is a specialized investment for aerospace turbine manufacturers, precision tool manufacturers producing form tools and gauges, and any operation requiring accurate complex 2D cross-sectional profiles in hardened or difficult-to-machine materials.
Full Specifications
| Parameter | Value |
|---|---|
| Clamping Area | 600 x 400 mm (23.6 x 15.7 in) |
| Table Traverse X | 750 mm (29.5 in) |
| Crossfeed Y | 420 mm (16.5 in) |
| Vertical Z | 500 mm (19.7 in) |
| Wheel Dressing | CNC diamond roller dresser (profile) |
| Max Wheel Speed | 63 m/s (12,400 fpm) |
| Wheel Diameter | 400 mm (15.7 in) maximum |
| Spindle Motor Power | 37 kW (49.6 hp) |
| Profile Accuracy | ±0.003 mm (±0.00012 in) |
| CNC Control | Fanuc with C.O.R.E. platform |
| Machine Weight | ~9,000 kg (19,842 lb) |
| From | To |
| Newark New York | Las Vegas (LAS) |
| San Francisco | Newark/New York (EWR) |
| Los Angeles | Newark/New York (EWR) |
Strengths & Limitations
Strengths
- CNC diamond roller dresser enables complex 2D profile grinding in a single pass — impossible with flat surface grinding
- ±0.003 mm profile accuracy enables turbine blade root forms, gear rack profiles, and precision form tool geometries
- 37 kW spindle at 63 m/s wheel speed provides aggressive stock removal in Inconel, titanium, and hardened tool steel
- 400 mm maximum wheel diameter provides large wheel contact area for efficient material removal in profile grinding
- Blohm's Profimat is the global standard in aerospace turbine blade root grinding — proven on Inconel, Waspaloy, René alloys
- C.O.R.E. platform for shops operating multiple United Grinding machines
Limitations
- $400K-$650K investment requires specialized profile grinding workload — not appropriate as a flat surface grinder
- CNC diamond roller dresser adds significant programming and setup complexity versus flat surface grinding
- 37 kW spindle and 63 m/s wheel speed require significant electrical service capacity
- 9,000 kg machine weight requires substantial foundation preparation
- Profimat applications require experienced profile grinding engineers — not a machine for general surface grinding operators
Best For
Frequently Asked Questions
01
Profile grinding uses a grinding wheel dressed to a specific cross-sectional shape (the profile) that is then ground into the workpiece face in a single pass. This produces complex 2D shapes — like turbine blade root fir-tree profiles, gear tooth involutes, and dovetail slots — in hardened materials with accuracy and surface integrity that milling, EDM, or flat grinding cannot match. Profile grinding is the required process for hardened aerospace turbine components where dimensional accuracy, surface finish, and residual stress all affect part life.
02
The CNC diamond roller dresser is a precision diamond-coated roller that rolls against the grinding wheel face under CNC control to form the desired profile shape into the wheel. The roller is pre-formed to the negative of the desired grinding profile. As the roller presses against the wheel, it removes grinding grain from the wheel surface to create the profile. CNC control of the roller path enables complex curved profiles with high accuracy.
03
Yes. The Profimat MC 608 is specifically designed for creep-feed profile grinding of nickel superalloys including Inconel 718, Waspaloy, René 80, and similar aerospace turbine alloys. The 37 kW spindle and CBN grinding wheel capability provide the material removal rates and wheel life required for efficient turbine blade root grinding. Coolant delivery (high-pressure, high-volume) is critical for thermal management in nickel alloy grinding.
04
A conventional surface grinder with a form wheel can produce simple profiles but lacks the CNC dressing accuracy and grinding control of the Profimat. For simple forms (radius, chamfer), a form wheel on a surface grinder is adequate and much less expensive. For complex profiles like turbine blade fir-trees with 5-7 lobe geometries and ±0.003 mm tolerance, the Profimat is the appropriate machine — the alternative is slower, less consistent, and requires more operator skill.
Videos
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