Machine Comparison
Mazak INTEGREX e-V vs Mazak INTEGREX i NEO
Yamazaki Mazak vs Yamazaki Mazak · Mill-Turn Machines
Summary
The Mazak INTEGREX e-V and the Mazak INTEGREX i NEO are both Mazak multi-tasking series, but they serve different jobs. The e-V turns and mills large rings, discs and housings with 74 in (1,880 mm) to 120 in (3,048 mm) of X travel; the i NEO is a compact mill-turn line with 21 in (533 mm) to 27 in (686 mm) of X travel for smaller complex parts.
The e-V turns Ø57 in (1,448 mm) to Ø138 in (3,505 mm) against Ø24 in (610 mm) to Ø26 in (660 mm) and holds 40 tools to 42 tools against 12 tools to 36 tools. The i NEO runs live tools at 12,000 rpm against 10,000 rpm, rapids at 1,890 ipm (48 m/min) to 1,969 ipm (50 m/min) against at most 1,654 ipm (42 m/min), and uses HSK-T63 or HSK-A63 tooling where the e-V uses CAT50.
Specifications Comparison
| Specification | Mazak INTEGREX e-V | Mazak INTEGREX i NEO |
|---|---|---|
| X-Axis Travel | 74 in (1,880 mm) to 120 in (3,048 mm) | 21 in (533 mm) to 27 in (686 mm) |
| Y-Axis Travel | 49 in (1,245 mm) to 73 in (1,854 mm) | 8 in (203 mm) to 12 in (305 mm) |
| Z-Axis Travel | 53 in (1,346 mm) to 71 in (1,803 mm) | 25 in (635 mm) to 62 in (1,575 mm) |
| Max Turning Diameter | Ø57 in (1,448 mm) to Ø138 in (3,505 mm) | Ø24 in (610 mm) to Ø26 in (660 mm) |
| Spindle Taper / Nose | CAT50 / CAT No.50 | HSK-T63, HSK-A63 |
| Live Tool Speed | 10,000 rpm | 12,000 rpm ▲ |
| Tool Capacity | 40 tools to 42 tools | 12 tools to 36 tools |
| Rapid Traverse | 787 ipm (20 m/min) to 1,654 ipm (42 m/min) | 1,890 ipm (48 m/min) to 1,969 ipm (50 m/min) |
| Machine Weight | 99,206 lb (44,999 kg) to 165,344 lb (74,999 kg) | 21,892 lb (9,930 kg) to 37,698 lb (17,100 kg) |
Advantages
Mazak INTEGREX e-V
- Turning diameter of Ø57 in (1,448 mm) to Ø138 in (3,505 mm) against Ø24 in (610 mm) to Ø26 in (660 mm)
- Y travel of 49 in (1,245 mm) to 73 in (1,854 mm) against 8 in (203 mm) to 12 in (305 mm)
- 40 tools to 42 tools against 12 tools to 36 tools
Mazak INTEGREX i NEO
- Live tools at 12,000 rpm against 10,000 rpm
- Rapids of 1,890 ipm (48 m/min) to 1,969 ipm (50 m/min) against 787 ipm (20 m/min) to 1,654 ipm (42 m/min)
- Far lighter at 21,892 lb (9,930 kg) to 37,698 lb (17,100 kg) against 99,206 lb (44,999 kg) to 165,344 lb (74,999 kg)
Verdict
These machines serve different jobs. Choose the Mazak INTEGREX e-V for large rings, discs and housings up to Ø138 in (3,505 mm), heavy table work and 5-axis free-form surfaces, where its size and 40 tools to 42 tools matter. Choose the Mazak INTEGREX i NEO for smaller complex parts within Ø26 in (660 mm), where 12,000 rpm live tools, faster rapids and HSK tooling suit steel and castings milled inside a turning envelope.