ONA AF3
Key Specifications
X Travel
Y Travel
Z Travel
Table Size
max workpiece weight
generator amperage
Overview
The ONA AF3 is a compact, high-precision CNC sinker EDM from ONA Electroerosion's AF series, designed for tool rooms, precision subcontractors, and mold shops that require professional sinker EDM capability in a space-efficient footprint. The AF3 addresses the segment between entry-level manual EDM and fully automated production sinker EDM, offering digital generator control, programmable CNC operation, and respectable surface finish performance at a price point accessible to small and mid-size precision manufacturing operations.
The AF3 is built around ONA's digital P-SERIES generator in a configuration matched to the machine's compact electrode capacity and work tank dimensions. The generator manages pulse discharge with microsecond resolution, adapting spark conditions to maintain stable erosion across varying cavity shapes and electrode sizes. The result is consistent material removal rates, predictable cycle times, and surface finishes down to Ra 0.4 µm in finishing mode — sufficient for the majority of punch, die, and mold insert applications that represent the AF3's primary market.
Despite its compact dimensions, the AF3 does not sacrifice rigidity. The cast iron machine base is thermally stabilized and provides the structural stiffness needed for accurate electrode positioning throughout extended erosion cycles. The Z-axis servo ram uses a high-resolution encoder to maintain precise gap control, and the machine's thermal management design minimizes positional drift during long production runs. These attributes make the AF3 suitable for precision work that demands dimensional repeatability across multiple parts or electrode changes.
The ONA-CNC control system on the AF3 provides a clear operator interface with ONA's technology database for guided parameter selection, manual and ISO program entry, and communication ports for DNC and network integration. The AF3's relatively straightforward setup and operation make it a practical choice for shops introducing sinker EDM for the first time, while its generator sophistication gives experienced operators access to fine-finish and no-wear machining modes that distinguish ONA's product line. Automatic electrode changer options extend the AF3's unattended production capability for repeat cavity work.
The ONA AF3 competes directly with entry-to-mid sinker EDM offerings from Mitsubishi Electric and Sodick, and its European manufacturing heritage brings advantages in fit and finish, ergonomics, and direct technical support through ONA's European distributor network. For North American and Asian shops, authorized ONA distributors provide installation, training, and ongoing application engineering support.
Full Specifications
| Parameter | Value |
|---|---|
| X-Axis Travel | 250 mm |
| Y-Axis Travel | 200 mm |
| Z-Axis Travel | 250 mm |
| Table Size | 430 mm × 330 mm |
| Max Workpiece Weight | 300 kg |
| Generator Amperage | 32 A peak (P-SERIES digital generator) |
| Surface Finish | Ra 0.4 µm (fine-finish mode) |
| Dielectric | Dielectric oil |
| CNC Control | ONA-CNC |
| Machine Weight | Approx. 2,200 kg |
Strengths & Limitations
Strengths
- Compact footprint and accessible price make professional sinker EDM available to smaller tool rooms
- P-SERIES digital generator delivers consistent erosion and Ra 0.4 µm surface finish for die and mold insert work
- Rigid cast iron base with thermal stabilization maintains positional accuracy during long production runs
- ONA technology database provides guided parameter selection for multiple material and electrode combinations
- Straightforward CNC operation with ISO programming support suits operators transitioning from manual EDM
Limitations
- Smaller work envelope than mid-range competitors limits usable cavity and workpiece size
- 32 A generator limits roughing rate on large-section electrodes compared to higher-current machines
- ONA service and distributor coverage is more limited than Mitsubishi Electric or Sodick in North America
Best For
Frequently Asked Questions
01
Yes. The AF3's ONA-CNC control with technology database guidance, straightforward setup, and compact footprint make it practical for shops installing their first CNC sinker EDM. ONA's training programs and distributor application engineering support help operators develop process knowledge alongside the machine.
02
The AF3 uses ONA's P-SERIES digital generator rated to 32 A peak current. This is appropriate for small to mid-size electrodes and cavity work. Roughing with large-section electrodes exceeding the generator's capacity requires splitting into multiple passes or using a higher-current machine.
03
The AF3 achieves Ra 0.4 µm in fine-finishing mode, which is adequate for most mold inserts and die cavities. True mirror finish (Ra 0.1 µm and below) on optical surfaces typically requires a more capable generator with additional finishing current steps, which is available on higher-end ONA models like the AX 350.
04
ONA offers automatic electrode changer (AEC) options for the AF series that extend unattended production capability. An AEC allows the machine to cycle through multiple electrode shapes in sequence, completing roughing-to-finishing operations overnight without operator intervention.
05
Like all sinker EDM machines, the AF3 erodes any electrically conductive material regardless of hardness. Common materials include hardened tool steel, stainless steel, carbide (with copper-tungsten electrodes), aluminum, copper alloys, and titanium. The ONA technology database provides starting parameters for each combination.
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