ONA AV60

$120,000 - $180,000 Updated 2026-03-14

Key Specifications

X Travel

600 mm (23.6 in)

Y Travel

400 mm (15.7 in)

Z Travel

400 mm (15.7 in)

Accuracy

2 um

u axis

+/-75 mm (+/-2.95 in)

v axis

+/-75 mm (+/-2.95 in)

Overview

The ONA AV60 is a mid-range wire EDM from ONA Electroerosion, the Spanish manufacturer that has been building EDM machines in the Basque Country since 1952. With 600 x 400 x 400 mm (23.6 x 15.7 x 15.7 in) of X/Y/Z travel, the AV60 sits in the sweet spot for mold and die shops cutting medium-sized components — large enough for most progressive die sections and injection mold inserts, compact enough to fit a reasonable shop footprint. ONA machines have a strong following in Europe and are increasingly competitive globally against Mitsubishi, Sodick, and AgieCharmilles.

ONA's digital generator technology is the heart of the AV60's cutting performance. The generator provides adaptive spark control that automatically adjusts parameters based on cutting conditions, delivering consistent surface finishes down to Ra 0.15 um (6 uin) with multi-pass strategies. Wire compatibility covers the standard range from 0.15 to 0.30 mm diameter, handling both fine detail work and production cutting. Cutting speed on steel reaches approximately 300 mm2/min with 0.25 mm brass wire, which is competitive with Japanese machines in the same class.

The control system runs on ONA's proprietary platform with a modern touchscreen interface. Programming supports both ISO code and conversational modes, with an integrated CAM system for shops that prefer to program at the machine. The automatic wire threading system uses a water-jet threading approach that reliably threads through start holes and re-threads after wire breaks. Thread-through-the-kerf capability further reduces unattended downtime.

The machine base is a single-piece cast iron construction designed for thermal stability, with the dielectric tank integrated into the base structure. Maximum workpiece weight is rated at 1,500 kg (3,307 lb), and the tank dimensions accommodate workpieces up to approximately 1,050 x 750 mm in plan view. Taper cutting capability extends to +/-30 degrees over 400 mm of Z height. ONA provides a 5-year warranty on the machine structure, which reflects their confidence in the casting quality and assembly standards.

Full Specifications

Parameter	Value
X-Axis Travel	600 mm (23.6 in)
Y-Axis Travel	400 mm (15.7 in)
Z-Axis Travel	400 mm (15.7 in)
U Axis	+/-75 mm (+/-2.95 in)
V Axis	+/-75 mm (+/-2.95 in)
Max Taper Angle	+/-30 deg at 400 mm height
Max Workpiece Size	1,050 x 750 x 400 mm (41.3 x 29.5 x 15.7 in)
Max Workpiece Weight	1,500 kg (3,307 lb)
Wire Diameter Range	0.15 - 0.30 mm (0.006 - 0.012 in)
Surface Finish	Ra 0.15 um (6 uin) achievable
Positioning Accuracy	2 um
Max Cutting Speed	450 mm²/min (17.7 in²/min)
CNC Control	ONA proprietary touchscreen CNC
Generator	ONA digital generator with adaptive spark control
Machine Weight	7500 kg (16534.7 lbs.)
Machine Dimensions	2,900 x 2,600 x 2,350 mm (114 x 102 x 93 in)
Travel Distance X Axis	800 mm (31.5 in.)
Travel Distance Y Axis	600 mm (23.6 in.)
Travel Distance Z Axis	500/600/700/800 mm (19.7/23.6/27.5/31.5 in.)
Travel Distance U V Axis	500 x 500 mm (19.7 x 19.7 in.)
Max Conical Cut Angle	±30°/400 mm (15.8 in.)
Length	1300 mm (51.2 in.)
Height	500 mm (19.7 in.)
Width	1040 mm (40.9 in.)
Diameter Range	0.2 – 0.33 mm (0.008 – 0.013 in.)
Max Load	5000 kg (11023 lbs.)

Specifications sourced from ellisontechnologies.com — verified 2026-03-28

Strengths & Limitations

Strengths

600 x 400 x 400 mm travel handles the majority of mold and die wire EDM work without stepping up to a larger and more expensive machine
ONA's adaptive digital generator delivers consistent surface finishes down to Ra 0.15 um across varying materials and thicknesses
1,500 kg workpiece capacity is generous for a mid-range wire EDM, accommodating heavy die blocks and mold plates
5-year structural warranty demonstrates manufacturer confidence in build quality
Water-jet automatic wire threading with thread-through-kerf capability minimizes unattended downtime
+/-75 mm U/V axis travel provides good taper cutting range for die clearance angles and draft work

Limitations

ONA brand recognition is lower than Mitsubishi, Sodick, or AgieCharmilles in North America, which can affect resale value
Service and parts network in the US is thinner than Japanese and Swiss competitors — response times may be longer outside major markets
Proprietary ONA control system means operators familiar with Fanuc or Mitsubishi controls face a learning curve
Limited aftermarket tooling and fixturing ecosystem compared to machines from higher-volume manufacturers
Cutting speed, while competitive, does not lead the class against latest-generation Mitsubishi or Sodick machines

Best For

Mold and die shops cutting medium-sized progressive die components, injection mold inserts, and extrusion dies European and South American shops familiar with ONA's service network and looking for a cost-effective alternative to Swiss EDMs Job shops needing a versatile mid-range wire EDM with good taper cutting capability for varied work Shops cutting thick workpieces up to 400 mm where the generous Z-travel and U/V range are essential Production environments requiring reliable unattended operation with automatic wire threading and re-threading Facilities seeking European build quality at a lower price point than equivalent AgieCharmilles or Agie machines

Frequently Asked Questions

01 What does an ONA AV60 cost?

New ONA AV60 machines typically price between $120,000 and $180,000 depending on options and configuration. Used machines are less common in North America but trade in the $50,000-$90,000 range when available.

02 How does the ONA AV60 compare to the AV80?

The AV80 is the larger sibling with 800 x 600 x 500 mm travel versus the AV60's 600 x 400 x 400 mm. The AV80 also accepts heavier workpieces and has a larger dielectric tank. Both share the same generator technology and control platform. Choose the AV80 if you regularly cut parts exceeding the AV60's travel limits.

03 Is ONA service available in the United States?

ONA has North American representation through authorized distributors and service partners. Coverage is not as dense as Mitsubishi or Makino, but remote diagnostics and phone support are available, with field service technicians covering major manufacturing regions.

04 What wire sizes does the AV60 support?

The AV60 supports wire diameters from 0.15 mm to 0.30 mm. Standard operation uses 0.25 mm brass wire for general cutting and 0.20 mm wire for finer detail work.

05 Can the AV60 cut carbide and PCD?

Yes. The ONA digital generator handles tungsten carbide, PCD (polycrystalline diamond), and other difficult EDM materials. Cutting speeds in carbide are slower than tool steel, but the adaptive generator maintains consistent results.