OKK HM1000S
Key Specifications
X Travel
Y Travel
Z Travel
Spindle Taper
Tool Capacity
Rapid Traverse
Overview
The OKK HM1000S is a large-capacity horizontal machining center designed for shops that need serious metal removal capability on big parts. With a 1,000 mm (39.4 in) pallet and 1,600 x 1,300 x 1,300 mm (63.0 x 51.2 x 51.2 in) X/Y/Z travel, this machine handles the large castings, housings, and structural components that mid-size HMCs simply cannot fit. OKK built the HM1000S for heavy industry applications — power generation, construction equipment, oil and gas, and large die/mold — where the workpieces are big, the materials are tough, and the machine needs to cut aggressively shift after shift.
The machine's structural design centers on OKK's proven wide box guideway construction on all axes. The column, bed, and saddle are massively ribbed Meehanite castings that provide the rigidity and damping needed for heavy interrupted cuts in cast iron and steel. At 28,000 kg (61,729 lb), the HM1000S has the mass to absorb the cutting forces generated during aggressive roughing with large-diameter face mills and boring bars. The box guideways contribute to long-term geometric stability, maintaining accuracy even after years of heavy production use.
The BT50 spindle delivers 30 kW (40 HP) of continuous power at speeds up to 8,000 rpm through a 2-speed gear head. The gear drive provides high torque at low RPM — critical for large-diameter face milling and heavy boring operations where constant surface speed demands high torque output. The 2-pallet changer comes standard, and the 60-tool ATC (90 or 120 optional) supports complex multi-operation parts. Through-spindle coolant at 70 bar handles deep-hole drilling and pocket flushing.
Positioning accuracy is +/-5.0 microns with repeatability of +/-3.0 microns — standard production-class specs for a machine of this size. The Fanuc 31i-B control provides full 4-axis capability through the B-axis rotary pallet. The HM1000S competes with the Toyoda FH1250SX, Mazak HCN-12800, and Doosan NHP 10000 in the large-capacity HMC segment. OKK's advantage is its construction quality and reputation for machines that maintain cutting performance over decades of hard use.
Full Specifications
| Parameter | Value |
|---|---|
| X-Axis Travel | 1,600 mm (63.0 in) |
| Y-Axis Travel | 1,300 mm (51.2 in) |
| Z-Axis Travel | 1,300 mm (51.2 in) |
| Pallet Size | 1,000 x 1,000 mm (39.4 x 39.4 in) |
| Max Pallet Load | 3,000 kg (6,614 lb) |
| Spindle Speed | 8,000 rpm (2-speed gear head) |
| Spindle Taper | BT50 |
| Spindle Motor | 30 kW (40 HP) continuous |
| Spindle Torque | 800 N-m (590 ft-lb) at low range |
| Positioning Accuracy | +/-5.0 um |
| Repeatability | +/-3.0 um |
| Rapid Traverse Rate | 36 m/min (1,417 ipm) |
| Tool Capacity | 60 tools (90 or 120 optional) |
| B Axis Indexing | 0.001 degree minimum |
| Guideway Type | Box guideways (all axes) |
| CNC Control | Fanuc 31i-B |
| Machine Weight | 28,000 kg (61,729 lb) |
| Pallet Changer | 2-pallet APC standard |
Specifications sourced from methodsmachine.com — verified 2026-03-28
Strengths & Limitations
Strengths
- 1,000 mm pallets with 3,000 kg load capacity handle the large, heavy workpieces that mid-size HMCs cannot accommodate
- 30 kW gear-drive spindle with 800 N-m low-range torque powers through aggressive roughing cuts in cast iron and steel
- Box guideways on all axes provide superior vibration damping and long-term accuracy retention under heavy cutting loads
- 28,000 kg machine mass absorbs cutting forces during heavy interrupted cuts without deflection or chatter
- 2-pallet APC standard enables continuous production with setup occurring offline for maximum spindle utilization
- 1,600 mm X-travel covers large-envelope parts including pump housings, turbine cases, and construction equipment castings
Limitations
- 28,000 kg machine weight requires heavy-duty foundation engineering and may limit installation locations
- 8,000 rpm maximum spindle speed is adequate for steel and cast iron but slow for aluminum high-speed machining
- Box guideway rapids of 36 m/min are slower than linear guide large HMCs, adding cycle time on repositioning-heavy programs
- Premium pricing of $500K-$750K requires consistent large-part production volume to justify the investment
- OKK brand awareness in North America trails Mazak, Toyoda, and Okuma, potentially affecting resale value
Best For
Frequently Asked Questions
01
New HM1000S machines typically price between $500,000 and $750,000 depending on tool capacity, pallet configuration, and options. Used OKK large HMCs from the 2010s can be found in the $250,000-$450,000 range depending on condition and hours.
02
The 2-speed gear drive provides high torque output (800 N-m) at low RPM, which is essential for large-diameter face milling and heavy boring in cast iron and steel. Direct-drive spindles offer higher speeds but cannot match the low-speed torque of a gear drive without significantly larger motors.
03
Both are large-capacity HMCs targeting the same market. The Toyoda offers slightly larger pallets and higher rapids with roller guide options. The OKK provides box guideways on all axes for superior long-term accuracy and vibration damping. Both are excellent machines — the choice often comes down to regional dealer support and specific application requirements.
04
The standard 2-pallet APC can typically be expanded with linear pallet pool systems for higher automation. OKK works with third-party automation providers to integrate multi-pallet systems for high-volume production environments.
05
At 28,000 kg, the HM1000S requires an engineered reinforced concrete foundation typically 500-800 mm thick with appropriate isolation from shop floor vibrations. OKK provides detailed foundation specifications during the pre-installation planning phase.
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