Makino EDGE3i
Key Specifications
X Travel
Y Travel
Z Travel
Tool Capacity
Table Size
Weight
Overview
The Makino EDGE3i is the larger brother in Makino's EDGE sinker EDM series, stepping up the work envelope and generator power for shops that need to handle medium-sized mold cavities and heavier workpieces. It bridges the gap between the compact EDGE2i and the full-size EDNC production machines, making it a strong choice for growing mold shops.
Axis travel measures 450 x 350 x 300 mm (17.7 x 13.8 x 11.8 in) on X/Y/Z, a meaningful jump over the EDGE2i that opens up medium-sized cavity work. The worktable handles workpieces up to 800 kg (1,764 lb), accommodating larger mold plates and die blocks that smaller machines simply cannot fixture.
The EDGE3i runs a 40A peak generator that delivers substantially faster roughing rates compared to the EDGE2i's 30A unit. That extra power translates directly to shorter cycle times when hogging out stock on medium cavities. On the finishing side, the machine still achieves surface finishes down to VDI 10 (Ra 0.3 µm) with proper electrode selection and parameter tuning.
The programmable drop tank measures approximately 800 x 550 x 350 mm internally, providing adequate dielectric volume for thermal stability during extended burns. Standard 20-position ATC supports complex multi-electrode strategies for unattended production. ArcFree technology monitors the spark gap continuously and prevents destructive DC arcs.
Makino's Hyper-i touchscreen control provides the same intuitive interface found across the lineup, with guided workflows that simplify setup and electrode management. Rapid traverse runs at 5,000 mm/min (197 ipm). Machine weight is approximately 5,800 kg (12,787 lb). New EDGE3i machines price between $160,000 and $230,000, with used units from 2016-2022 selling between $70,000 and $130,000.
Full Specifications
| Parameter | Value |
|---|---|
| X-Axis Travel | 450 mm (17.7 in) |
| Y-Axis Travel | 350 mm (13.8 in) |
| Z-Axis Travel | 300 mm (11.8 in) |
| Table Size | 650 x 450 mm (25.6 x 17.7 in) |
| Max Workpiece Weight | 800 kg (1,764 lb) |
| Max Electrode Weight | 110 lbs |
| Tank Internal Dimensions | 800 x 550 x 350 mm (31.5 x 21.7 x 13.8 in) |
| Dielectric Fluid Volume | 500 liters (132 gal) |
| Generator Current | 40A peak |
| Rapid Traverse Rate | 197 ipm |
| Atc Capacity | 20 positions |
| Best Surface Finish | VDI 10 (Ra 0.3 µm) |
| Positioning Accuracy | ±0.002 mm (±0.00008 in) |
| Machine Dimensions | 1,700 x 2,600 x 2,500 mm (66.9 x 102.4 x 98.4 in) |
| Machine Weight | ~5,800 kg (12,787 lb) |
| CNC Control | Makino Hyper-i (touchscreen) |
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| Metric | English |
| Maximum Workpiece Weight | 1,764 lbs |
| Tool Capacity | 5, 8, 16 |
| Tank Size | 31.5” x 21.6” x 13.8” |
| Drop Tank | Yes |
| Max Available Amperage | 80A |
Specifications sourced from makino.com — verified 2026-03-28
Strengths & Limitations
Strengths
- 450 x 350 mm X/Y travel handles medium-sized mold cavities and die inserts that the EDGE2i cannot reach
- 40A peak generator delivers noticeably faster roughing compared to the EDGE2i's 30A unit, cutting cycle times on medium cavities
- 800 kg workpiece capacity accommodates larger mold plates and die blocks without needing to step up to EDNC machines
- 20-position ATC provides more electrode stations for complex multi-cavity and multi-finish strategies during unattended runs
- ArcFree technology and Hyper-i control maintain the ease-of-use and surface protection found across Makino's EDM lineup
- Larger drop tank with 500 liters of dielectric provides better thermal stability for extended burn cycles
Limitations
- 5,800 kg machine weight and larger footprint require adequate floor space and foundation preparation
- Price jump over the EDGE2i may not be justified for shops primarily burning small cavities and detail work
- 40A generator still falls short of EDNC-series machines for heavy roughing on large, deep cavities
- Higher dielectric volume means longer warm-up time to reach stable operating temperature
Best For
Frequently Asked Questions
01
New Makino EDGE3i machines typically price between $160,000 and $230,000. Base machines with 20-position ATC and Hyper-i control start around $160,000. Adding the C-axis head, enhanced filtration, fire suppression, and chiller pushes the price toward $200,000-$230,000. Used EDGE3i units from 2016-2022 sell between $70,000 and $130,000 depending on hours and condition.
02
The EDGE3i offers larger travel (450/350/300 mm vs 350/250/250 mm), more workpiece capacity (800 kg vs 500 kg), a more powerful 40A generator vs 30A, and a 20-position ATC vs 16 positions. It handles medium-sized cavities the EDGE2i cannot reach. The EDGE2i is more cost-effective for shops focused on smaller work.
03
The EDGE3i achieves surface finishes down to approximately VDI 10 (Ra 0.3 µm) under optimal conditions with copper electrodes and fine-finish parameters. Typical production finishes with graphite electrodes range from VDI 14-20. Achieving the finest finishes requires proper flushing, stable dielectric temperature, and appropriate electrode material selection.
04
Yes, the EDGE3i can be integrated with robotic electrode and workpiece loading systems. The 20-position ATC handles electrode changes, and the machine's open architecture supports integration with Makino's own automation systems or third-party robot cells. This makes it suitable for high-mix, low-volume production environments requiring minimal operator intervention.
05
Yes, the EDGE3i can burn carbide workpieces effectively. Copper electrodes are strongly recommended for carbide work due to lower electrode wear. The 40A generator provides adequate power for carbide burning, though metal removal rates will be slower than in steel. Proper flushing and reduced duty cycles help maintain surface quality on carbide.
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