Kitamura AW-800
Key Specifications
X Travel
Y Travel
Z Travel
Max Spindle
Spindle Taper
Tool Capacity
Overview
The Kitamura AW-800 is a high-speed horizontal machining center optimized for aluminum machining at the 800 mm pallet scale — the 'AW' designation signaling Kitamura's focus on Aluminum Workpiece applications in aerospace, automotive, and high-tech manufacturing. Where Kitamura's general-purpose HMCs prioritize all-around precision in mixed-material production, the AW-800 is engineered around the specific demands of high-volume aluminum HMC machining: very high spindle speed, aggressive rapids, and chip evacuation architecture suited to the enormous chip volumes that aluminum generates at high material removal rates.
The 30,000 RPM direct-drive spindle is the AW-800's defining specification, making it one of the highest-speed horizontal machining centers in the market at the 800 mm pallet scale. Spindle power of 26 kW (35 hp) enables genuinely aggressive aluminum cutting — high-feed roughing at 4,000-6,000 mm/min, deep trochoidal paths in aluminum aerospace billets, and high-speed finishing at surface speeds that produce superior surface finish without secondary operations. The HSK-A63 spindle interface provides superior clamping force and runout consistency versus BT/CAT systems at these spindle speeds.
The 800 mm square pallet supports workpieces up to 1,000 kg (2,205 lb), appropriate for large aerospace structural components — wing ribs, fuselage frames, cockpit structures, and large brackets. The B-axis rotary table provides four-sided access in a single setup. The dual-pallet APC keeps the spindle cutting while the operator loads the next pallet, and the twin-arm tool changer delivers a rapid 4.0-second chip-to-chip time even with the large-shank HSK-A63 tools.
Rapids of 60,000 mm/min (2,362 ipm) on all linear axes are among the fastest in the large HMC class — an important specification in aluminum work where air-cutting time between features represents a significant fraction of total cycle time on large structural parts. New AW-800 machines typically price between $500,000 and $700,000, reflecting the high-speed spindle system, HSK-A63 tooling architecture, and the additional engineering required for high-speed aluminum chip management.
Full Specifications
| Parameter | Value |
|---|---|
| X-Axis Travel | 1,250 mm (49.2 in) |
| Y-Axis Travel | 1,000 mm (39.4 in) |
| Z-Axis Travel | 1,100 mm (43.3 in) |
| Pallet Size | 800 x 800 mm (31.5 x 31.5 in) |
| Pallet Capacity | Dual APC |
| B Axis Indexing | 0.001° (full 360°) |
| Max Workpiece Weight | 1,000 kg (2,205 lb) |
| Max Spindle Speed | 30,000 RPM |
| Spindle Taper | HSK-A63 |
| Spindle Motor Power | 26 kW (35 hp) |
| Spindle Torque Max | 120 Nm (89 ft-lbf) at peak |
| Spindle Drive | Direct Drive |
| Tool Capacity | 60-tool ATC |
| Chip To Chip | 4.0 sec |
| Pallet Change Time | 12 sec |
| Rapid Traverse X | 60,000 mm/min (2,362 ipm) |
| Rapid Traverse Y | 60,000 mm/min (2,362 ipm) |
| Rapid Traverse Z | 60,000 mm/min (2,362 ipm) |
| Positioning Accuracy | 0.003 mm (0.00012 in) |
| Machine Weight | 22,000 kg (48,501 lb) |
| CNC Control | Fanuc 31i-B5 / Heidenhain TNC 640 |
Specifications sourced from cnczone.com — verified 2026-03-28
Strengths & Limitations
Strengths
- 30,000 RPM direct-drive spindle enables aggressive aluminum high-speed machining at surface speeds unachievable on general-purpose HMCs
- 2,362 ipm rapids minimize air-cutting time on large structural aluminum parts with many spread-out features
- HSK-A63 tooling interface provides superior runout and clamping force at high spindle speeds versus BT/CAT systems
- 800 mm pallet with 1,000 kg capacity handles large aerospace structural components in single setups
- Horizontal spindle orientation provides gravity chip evacuation critical for high-volume aluminum chip management
- Dual-pallet APC enables continuous production with back-side loading during cutting
Limitations
- Aluminum-optimized platform — high spindle speed and HSK-A63 tooling are poorly suited to hard steel or cast iron
- 30,000 RPM HSK-A63 tooling ecosystem requires new toolholder investment; not compatible with CAT/BT holders
- 22,000 kg machine weight requires engineered foundation and heavy-lift crane for installation
- $500K-$700K investment is justified only with sustained high-volume aluminum aerospace or automotive production
- Kitamura's North American dealer and service network is narrower than Makino, Mori Seiki, or Mazak at this class
Best For
Frequently Asked Questions
01
The HX800iG is a general-purpose 800 mm HMC with a CAT 50 spindle optimized for mixed-material work including steel and cast iron. Its 8,000 RPM limit is far below what aluminum machining demands for maximum productivity. The AW-800's 30,000 RPM HSK-A63 spindle and 60 m/min rapids are purpose-built for aluminum — material removal rates can be 5-10x higher than on a general-purpose HMC. If your work is predominantly or exclusively aluminum, the AW-800 delivers significantly higher throughput.
02
Most aluminum aerospace machining on the AW-800 runs between 15,000-28,000 RPM depending on cutter diameter and operation. For roughing with a 25 mm end mill, 15,000-18,000 RPM at 10,000-15,000 mm/min feedrate is typical. For finishing with a 12 mm end mill, 24,000-28,000 RPM is more common. The full 30,000 RPM is typically reserved for small-diameter finishing tools (4-8 mm range). The control's high-speed look-ahead (Fanuc 31i-B5 or Heidenhain TNC 640) is essential to maintain accuracy at these feed rates.
03
Makino's a81M and a800M series are established industry benchmarks for large-pallet aluminum HMC production. The Makino typically offers mature application support and a larger North American dealer network. The Kitamura AW-800 competes on spindle speed (30,000 RPM vs. Makino's 20,000-24,000 RPM range) and Kitamura's signature hand-scraped accuracy. For shops where the absolute highest spindle speed and Kitamura's precision construction are priorities, the AW-800 is a strong contender. For shops where dealer network and application support matter most, Makino retains the edge.
04
The AW-800 can machine titanium and steel but is not optimized for these materials. The 30,000 RPM direct-drive spindle has relatively limited low-speed torque — at the 1,000-3,000 RPM range needed for productive titanium or large-diameter steel cutting, the spindle's torque output is modest. Shops that need to regularly machine both aluminum and hard materials in large HMC format should evaluate the general-purpose HX800iG with its CAT 50 geared spindle instead.
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