GF Machining AgieCharmilles CUT 2000 OilTech
Key Specifications
X / Y / Z Travel
U / V Travel
Max Workpiece Dimensions
Max Workpiece Weight
Wire Diameter Range
Min Surface Finish Ra
Overview
The GF Machining Solutions AgieCharmilles CUT 2000 OilTech is the oil-dielectric variant of GF's CUT 2000 series, purpose-built for the finest achievable surface finishes in wire EDM. By replacing the standard deionized water dielectric with hydrocarbon-based oil, the CUT 2000 OilTech achieves surface finishes down to Ra 0.05 µm — a true mirror-class result that sets the benchmark for surface quality in wire-cut EDM.
The physics behind oil-dielectric wire EDM are straightforward: oil produces smaller, more controlled spark discharges than water, resulting in shallower recast layers and finer surface textures. This makes the CUT 2000 OilTech the definitive choice for applications where surface finish is the single most important parameter — precision mold cavities that must achieve optical-grade surfaces, medical implant tooling where surface roughness directly affects biocompatibility, and watch component dies requiring mirror-polished wire-cut surfaces.
The machine shares the CUT 2000 platform's mechanical architecture: X/Y/Z travels of 350 x 250 x 256 mm, U/V travel of ±70 mm, and 200 kg workpiece capacity. Wire diameter support ranges from 0.10 to 0.30 mm standard, with optional micro-wire capability down to 0.05-0.07 mm. The IPG generator is configured with oil-specific discharge parameters optimized for the different dielectric properties of oil versus water.
A significant secondary benefit of oil-dielectric EDM is the elimination of workpiece corrosion. Water-based wire EDM can cause surface rust on steel and iron workpieces if parts remain in the tank after cutting. Oil dielectric eliminates this entirely, preserving pristine surfaces on hardened steel mold components throughout the cutting process and beyond.
Full Specifications
| Parameter | Value |
|---|---|
| X / Y / Z Travel | 350 x 250 x 256 mm (13.8 x 9.8 x 10.1 in) |
| U / V Travel | ±70 mm (±2.8 in) |
| Max Workpiece Dimensions | 750 x 550 x 250 mm (29.5 x 21.7 x 9.8 in) |
| Max Workpiece Weight | 200 kg (440 lb) |
| Wire Diameter Range | 0.10 - 0.30 mm (0.05-0.07 mm optional) |
| Min Surface Finish Ra | 0.05 µm |
| Max Taper Angle | ±30° / 100 mm height |
| Max Wire Spool Weight | 25 kg |
| Control System | AC CUT HMI with IPG technology |
| Generator | Intelligent Power Generator (IPG) |
| Dielectric | Hydrocarbon oil (OilTech system) |
| Travel X Y Z | 350 x 250 x 256 mm13.77 x 9.84 x 10 in |
| Min Surface Roughness Ra | 0.05 μm2 μin |
| Max Taper Angle Height | ± 30°/100 mm± 30°/3.93 in |
| Max Workpiece Dimensions | 750 x 550 x 250 mm29.5 x 21.6 x 9.8 in |
| Max Workpiece Weight | 200 kg |
| Travel U V | ± 70 mm± 2.7 in |
| Wire Diameters | 0.10 - 0.30 (0.05-0.07 optional) mm0.004 - 0.012 (0.002-0.003 optional) in |
| Max Wire Spool Weight | 25 kg55.11 lbs |
Specifications sourced from gfms.com — verified 2026-03-28
Strengths & Limitations
Strengths
- Industry-leading Ra 0.05 µm surface finish — true mirror quality achievable directly from wire EDM
- Oil dielectric eliminates workpiece corrosion risk on steel and iron components
- Shallower recast layer than water-based EDM improves surface metallurgical integrity
- IPG generator with oil-specific parameters maximizes surface quality potential
- Optional micro-wire (0.05-0.07 mm) enables finest possible detail resolution
- Same proven CUT 2000 platform with GF's AC CUT HMI and technology database
Limitations
- Oil dielectric cuts slower than deionized water — not optimized for throughput
- Higher consumable and maintenance costs for oil filtration and management
- Oil dielectric requires additional fire safety considerations and ventilation
- 200 kg workpiece weight and 350x250 mm travel limit workpiece size
Best For
Frequently Asked Questions
01
Oil has different dielectric breakdown characteristics than water, producing smaller and more uniform spark discharges. These finer sparks remove less material per discharge and create shallower craters on the workpiece surface, resulting in measurably lower Ra values. The trade-off is slower cutting speed, as each discharge removes less material.
02
Oil-dielectric wire EDM is typically 30-50% slower than water-based EDM for equivalent cross-sections. The CUT 2000 OilTech is not designed for maximum throughput — it targets applications where Ra 0.05 µm surface quality justifies the longer cutting time.
03
Oil-dielectric EDMs require proper fire suppression systems, adequate ventilation for oil vapors, and compliance with local fire codes for machines using hydrocarbon fluids. GF's OilTech system includes safety interlocks and monitoring, but the installation must meet facility fire safety requirements.
04
No. The CUT 2000 OilTech is factory-configured for oil dielectric with oil-specific seals, filtration, and generator parameters. It cannot be field-converted to water operation. Shops needing both capabilities should consider the CUT 2000 S for water-based work alongside the OilTech for mirror-finish applications.
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