EMAG VT 4
Key Specifications
Rapid Traverse
Max Workpiece ⌀
machine type
max workpiece length
max workpiece weight
main spindle speed
Overview
The EMAG VT 4 is a vertical pick-up turning center engineered for high-volume production of medium-sized chucked components up to 400 mm in diameter. EMAG pioneered the inverted spindle concept for production turning, and the VT 4 represents the current generation of this architecture scaled to the medium-diameter segment where brake discs, transmission housings, differential components, and compressor bodies are the archetypal applications. The self-loading spindle eliminates external automation by building the loading function directly into the machine: the spindle descends, picks up a raw part from the integrated conveyor below, retracts to the machining position, performs all operations, and deposits the finished part—all without a robot or gantry.
At 400 mm maximum workpiece diameter with 43 kW (58 hp) spindle drive, the VT 4 handles medium-sized automotive and industrial chucked components with the cutting performance required for aggressive steel and cast iron turning at production rates. The integral C-axis enables driven tool operations—milling, drilling, and tapping—within the turning cycle, allowing complete machining of complex housings and gear blanks in a single setup without a secondary machining center. The 12-tool turret accommodates turning and driven tooling in a single configuration.
Gravity-assisted chip evacuation is an architectural feature of the VT 4, not an afterthought: all chips fall directly downward from the inverted cutting zone into the chip conveyor below, keeping the machining zone clean, preventing chip recutting, and eliminating chip packing around the chuck that reduces tool life and surface quality in conventional horizontal lathes. At the production volumes where the VT 4 operates, this chip management advantage translates to significant improvements in tool life and surface finish consistency over millions of parts.
EMAG's TrackMotion automation system links multiple VT 4 machines in production lines where parts travel automatically between OP10 and OP20 operations—enabling unmanned two-operation complete machining of chucked components at automotive production volumes. This line integration capability is what distinguishes EMAG's approach from conventional lathe-plus-robot automation and makes VT machines the backbone of high-volume automotive powertrain production.
Full Specifications
| Parameter | Value |
|---|---|
| Machine Type | Inverted vertical CNC turning center |
| Max Workpiece Diameter | 400 mm (15.75 in) |
| Max Workpiece Length | 300 mm (11.81 in) |
| Max Workpiece Weight | 40 kg (88 lb) |
| Main Spindle Speed | Up to 3,000 RPM |
| Main Spindle Drive | 43 kW (57.6 hp) |
| Turret Positions | 12 positions including driven tools |
| C Axis | Integral C-axis for driven tool orientation |
| Rapid Traverse Rate | 30 m/min (X and Z) |
| Machine Base | Mineralit polymer concrete |
| CNC Control | Fanuc 31i-B or Siemens 840D sl |
| Floor Space | Approx. 2,500 mm × 2,700 mm |
Strengths & Limitations
Strengths
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Limitations
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Best For
Frequently Asked Questions
01
The EMAG VT 4 handles workpieces up to 400mm (15.75 inches) in diameter, 300mm (11.81 inches) in length, and 40kg (88 lb) in weight. This covers medium-sized automotive chucked components including brake discs, transmission housings, and differential components.
02
The VT 4's main spindle is mounted vertically with the chuck facing downward. At cycle start, the spindle descends to the loading zone where a raw part is positioned on the integrated conveyor or turntable. The chuck grips the part, the spindle retracts to the machining position, all turning and driven tool operations are performed, then the spindle returns to the unload zone and releases the finished part—the complete loading cycle is performed by the machine spindle without any external handler.
03
New EMAG VT 4 vertical turning centers typically range from $300,000 to $450,000 for the base machine. Complete production line configurations with TrackMotion automation, tooling, and installation typically run $800,000–$1,200,000 for a two-machine OP10/OP20 line. Used EMAG VT 4 machines are occasionally available through EMAG's used equipment program.
04
The VT 4 handles workpieces up to 400mm diameter compared to the VT 2's 160mm limit, and has significantly higher spindle power (43 kW vs 26 kW). The VT 2 is sized for small chucked components like bearing rings and small gear blanks; the VT 4 handles medium-diameter components like brake discs, larger housings, and differential parts. Both use the same self-loading inverted spindle architecture.
05
EMAG VT machines are primarily deployed in automotive powertrain production (brake components, transmission and differential housings, gear blanks), bearing manufacturing (inner and outer rings), compressor and pump manufacturing (housing components), and general high-volume production of medium-sized chucked components where integrated automation and gravity chip evacuation provide production advantages over conventional horizontal turning.
Videos
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