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DN Solutions DLX 420

Est. $800,000 - $1,400,000 Possible older model Specs verified 2026-03-28 · dn-solutions.com Updated 2026-10-02

This model was not found in DN Solutions's current lineup when we checked on 2026-10-02 (lineup page). It may be a superseded or older model; the specifications below are as we last recorded them.

01

Key Specifications

X Travel

420 mm (16.5 in)

Y Travel

250 mm (9.8 in)

Z Travel

900 mm (35.4 in)

Tool Capacity

20 tools

Max Turn Length

900 mm (35.4 in)

max turning diameter

420 mm (16.5 in)

02

How much does the DN Solutions DLX 420 cost?

Estimated price range

Est.$800,000 - $1,400,000

Our best estimate for a metal additive manufacturing in this class — not a quote from DN Solutions. Configuration moves it a long way.

DN Solutions DLX 420 — price

Est.$800,000 - $1,400,000

This is our best estimate for a machine of this type and class, built from published prices of comparable metal additive manufacturing and typical dealer pricing. DN Solutions has not published a list price for the DN Solutions DLX 420 that we can cite. Treat it as a planning number, not a quote.

What moves the final price

  • Spindle, control and probing options
  • Tool changer capacity and tooling package
  • Automation — pallet changers, bar feeders, robot cells
  • Freight, rigging, installation and training
  • Region, dealer and time of year

Want a specific price for the DN Solutions DLX 420?

Tell us who you are and we'll pass your request to DN Solutions or an authorised dealer.

03

Overview

The DN Solutions DLX 420 is listed as a hybrid machine that combines turning, milling and laser metal deposition: a 10 in chuck, a maximum turning diameter of 420 mm (16.5 in), a turning length of 900 mm (35.4 in) and a fiber laser of 2-4 kW feeding a coaxial powder nozzle. It is not in DN Solutions' current lineup and may be an older model, so the listed figures should be confirmed against the documentation of the machine itself.

The listed process is directed energy deposition (DED), which adds material onto an existing part instead of growing the part inside a powder bed. That sets it apart from the DLX 325 and the DLX 450, which are listed with enclosed build volumes of 325 x 325 x 400 mm (12.8 x 12.8 x 15.7 in) and 450 x 450 x 450 mm (17.7 x 17.7 x 17.7 in). On the DLX 420 the working space is a lathe envelope: X travel of 420 mm (16.5 in), Y travel of 250 mm (9.8 in), Z travel of 900 mm (35.4 in) and a B-axis range of 240° (+/-120°).

The machining side is listed as a 3,000 RPM turning spindle with 22 kW (30 hp), a 10,000 RPM milling spindle and 20 tools. Deposition is listed at up to 2 kg/hr depending on material, with stainless steels, Inconel, titanium alloys, cobalt-chrome and tool steels named as deposition materials. In practice that points to repair and build-up work: restoring a worn journal or seal face on a shaft, cladding a hard or corrosion-resistant layer, or adding features to a turned blank, then finishing them in the same clamping.

The control is listed as a FANUC 31i-B5 with integrated additive process control, and the machine weight as 12,000 kg (26,455 lb). The listed figures include no footprint, laser spot size, powder feeder details or shielding gas, all of which matter for installation and process planning.

04

Full Specifications

Parameter Value
Max Turning Diameter 420 mm (16.5 in)
Max Turning Length 900 mm (35.4 in)
X-Axis Travel 420 mm (16.5 in)
Y-Axis Travel 250 mm (9.8 in)
Z-Axis Travel 900 mm (35.4 in)
B Axis Range 240° (+/-120°)
Turning Spindle Speed 3,000 RPM
Turning Spindle Power 22 kW (30 hp)
Milling Spindle Speed 10,000 RPM
Chuck Size 10 in
Laser Type Fiber laser (DED)
Laser Power 2-4 kW (configuration dependent)
Deposition Method Coaxial powder nozzle, directed energy deposition
Deposition Materials Stainless steels, Inconel, titanium alloys, cobalt-chrome, tool steels
Deposition Rate Up to 2 kg/hr (material dependent)
Tool Capacity 20 tools
Machine Weight 12,000 kg (26,455 lb)
CNC Control FANUC 31i-B5 with integrated additive process control

Specifications sourced from dn-solutions.com — verified 2026-03-28

05

Strengths & Limitations

Strengths

  • Deposition, turning and milling are listed in one machine, so built-up material can be finished without a second setup
  • Laser power is listed at 2-4 kW with a coaxial powder nozzle and a deposition rate of up to 2 kg/hr
  • B-axis range of 240° (+/-120°) with 250 mm (9.8 in) of Y travel for angled deposition and milling
  • Turning capacity of 420 mm (16.5 in) in diameter and 900 mm (35.4 in) in length
  • Listed deposition materials include stainless steels, Inconel, titanium alloys, cobalt-chrome and tool steels

Limitations

  • Not in DN Solutions' current lineup, and the listed figures could not be tied to a current model page
  • Laser power is given as a 2-4 kW range that depends on configuration, so the rating of a particular machine must be established
  • The turning spindle is listed at 3,000 RPM and 22 kW (30 hp), modest for small-diameter work
  • 20 tools have to cover both rough and finish machining of deposited material
  • No footprint, spot size or shielding gas figures are listed
06

Best For

Repair and build-up of worn shafts within 420 mm (16.5 in) by 900 mm (35.4 in) Cladding wear or corrosion layers, then finish turning in the same setup Adding features to turned blanks in the listed deposition materials Buyers checking an existing DLX 420 against its listed specification
07

Frequently Asked Questions

01 What kind of additive process does the DLX 420 use?

The listed process is directed energy deposition with a fiber laser and a coaxial powder nozzle. Laser power is listed as 2-4 kW depending on configuration and the deposition rate as up to 2 kg/hr depending on material. Unlike a powder bed machine, it deposits onto a part held in the chuck.

02 How is the DLX 420 different from the DLX 325 and DLX 450?

The DLX 325 and DLX 450 are listed with build volumes, 325 x 325 x 400 mm (12.8 x 12.8 x 15.7 in) and 450 x 450 x 450 mm (17.7 x 17.7 x 17.7 in), and laser power of 500W or 1000W. The DLX 420 is listed with a lathe envelope, a 10 in chuck, turning and milling spindles and a 2-4 kW deposition laser, so it adds to and machines existing parts.

03 What size part can the DLX 420 handle?

The listed maximum turning diameter is 420 mm (16.5 in) and the maximum turning length is 900 mm (35.4 in), with a 10 in chuck. Axis travels are listed as 420 mm (16.5 in) in X, 250 mm (9.8 in) in Y and 900 mm (35.4 in) in Z, and the B-axis swings through 240° (+/-120°).

04 Is the DLX 420 a current DN Solutions model?

It is not in DN Solutions' current lineup and may be an older model. The figures on this page are the listed ones and have not been matched to a current model page, so anyone assessing a DLX 420 should confirm laser power, spindle ratings and the control against the machine's own nameplate and manuals.

05 Which materials are listed for deposition on the DLX 420?

Stainless steels, Inconel, titanium alloys, cobalt-chrome and tool steels. The listed deposition rate of up to 2 kg/hr is material dependent. The listed figures do not state the shielding gas or the powder feeder arrangement, which should be checked for reactive alloys such as titanium.

08

Comparisons

09

More from DN Solutions

10

Other Metal Additive Manufacturing