Belmont Equipment HS-50 CNC Sinker EDM
Key Specifications
Table Travel
Work Tank
Maximum Workpiece Weight
Generator Current Range
Drive System
Surface Finish
Overview
The Belmont Equipment HS-50 is a heavy-duty CNC sinker EDM from Belmont Equipment Corporation, a Michigan-based EDM manufacturer known for large-format sinker EDM machines used in the die casting, forging die, and large mold tooling industries. The HS-50 offers a 500x380 mm work tank on a robust cast iron base, with a maximum workpiece weight of 2,000 kg — significantly higher than typical sinker EDM machines, enabling direct burning of large die casting die sets without disassembly. The machine uses a servo-driven Z-axis with cross-reference feedback for precise depth control in deep cavity burns. Belmont's proprietary power generator provides current ranges from 0.5A to 120A with variable frequency control for both roughing and finishing operations in a single electrode program. The HS-50 targets North American die casting tool manufacturers, large forging die shops, and heavy equipment toolrooms where workpiece weight and tank size are limiting factors for standard machines.
Full Specifications
| Parameter | Value |
|---|---|
| Table Travel | 500x380x400 mm (X/Y/Z) |
| Work Tank | 500x380 mm |
| Maximum Workpiece Weight | 2,000 kg (4,400 lbs) |
| Generator Current Range | 0.5A – 120A |
| Drive System | Servo Z-axis with cross-reference feedback |
| Surface Finish | Ra 0.5 micron (finishing) |
| Positioning Accuracy | ±0.005 mm |
| Control | Belmont proprietary CNC |
| Frame | Heavy cast iron base |
| Power | 220/480V, 3-phase |
Strengths & Limitations
Strengths
- 2,000 kg workpiece capacity far exceeds standard sinker EDM limits
- Cast iron base provides extreme rigidity for precision burns on heavy die sets
- North American manufacturer with domestic parts and service support
- 120A maximum current handles heavy roughing of large die cavities efficiently
- Competitive pricing in the heavy-duty sinker EDM segment
Limitations
- Ra 0.5 micron finish less fine than premium Japanese machines
- Belmont control less sophisticated than Sodick, GF, or Makino adaptive generators
- Limited automation capability — no AEC or pallet system integration standard
- Brand recognition limited outside North American die casting tool industry
Best For
Frequently Asked Questions
01
Large die casting die sets and forging dies often weigh 500-2,000 kg complete. Machines with only 500-800 kg limits require disassembly of die sets before burning, adding setup time. The HS-50's 2,000 kg capacity enables burning complete assembled die sets directly on the machine.
02
Graphite is most common for die casting die cavities due to its machinability, low wear rate with modern IGBT generators, and ability to produce fine surface finishes in finishing passes. Copper electrodes are used for very fine detail features requiring minimal corner radius.
03
The HS-50 is not designed for gantry automation given its 2,000 kg workpiece capacity — workpiece handling requires crane or forklift. Electrode handling automation is possible through custom setups, though not standard.
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