Machine Comparison
Mazak INTEGREX AG vs Mazak INTEGREX e-500H
Yamazaki Mazak vs Yamazaki Mazak · Mill-Turn Machines
Summary
The Mazak INTEGREX AG and the Mazak INTEGREX e-500H are both Mazak multi-tasking machines, aimed at different work. The INTEGREX AG is a gear-machining series built on several horizontal and vertical base platforms, cutting gears by skiving, hobbing or end milling in the same setup as turning. The INTEGREX e-500H is a single large horizontal model for heavy milling on turned parts with CAT50 cutters.
Mazak publishes few comparable figures for this pair, so the table has two rows. The INTEGREX AG runs live tools at 12,000 RPM, with 20,000 RPM available as an extra-cost option on the horizontal platforms, against 10,000 rpm on the e-500H. Tool capacity is 36-72 tools by base platform against 40 tools, so depending on the platform the AG carries fewer or more.
Specifications Comparison
| Specification | Mazak INTEGREX AG | Mazak INTEGREX e-500H |
|---|---|---|
| Live Tool Speed | 12,000 RPM (20,000 RPM optional on horizontal) ▲ | 10,000 rpm |
| Tool Capacity | 36-72 tools by base platform ▲ | 40 tools |
Advantages
Mazak INTEGREX AG
- Live tools at 12,000 RPM against 10,000 rpm, with 20,000 RPM as an extra-cost option on the horizontal platforms
- Gear skiving, hobbing and end milling with on-machine measurement in the same setup as turning
Mazak INTEGREX e-500H
- Built for heavy milling on turned parts with CAT50 cutters
- Long boring bar system for deep internal diameters and tailstock support for heavy shafts
Verdict
Choose the Mazak INTEGREX AG if the parts are gears or carry gear teeth: it cuts them by skiving, hobbing or end milling in the same setup as turning, with live tools at 12,000 RPM and an optional 20,000 RPM on horizontal platforms. Choose the Mazak INTEGREX e-500H for heavy shafts and large turned parts that need CAT50 milling, deep boring and tailstock support, where 10,000 rpm live tools are enough. Tool capacity does not separate them.