Peddinghaus PBD-110/4
Key Specifications
machine type
profile types
max web height
max flange width
drilling spindles
drill diameter range
Overview
The Peddinghaus PBD-110/4 is a heavy-duty CNC beam processing line that combines four-spindle drilling, plasma cutting, oxy-fuel cutting, and scribing operations on structural steel beams in a single automated system. Built in Bradley, Illinois, Peddinghaus has engineered the PBD-110/4 to address the complete fabrication workflow for H-beams, wide-flange sections, S-beams, and channels up to 1,100 mm in web height. The four-spindle drilling configuration allows simultaneous drilling on web and both flanges, dramatically reducing cycle times on heavily bolted steel connection patterns.
The machine's plasma cutting station handles profile cuts, copes, notches, and bevel weld prep up to 50 mm thick, using a high-definition plasma system with automatic torch height control. The addition of an oxy-fuel torch extends heavy cutting capacity for sections exceeding the plasma threshold. Automatic tool changers on each of the four drilling spindles handle bits from 12 mm to 76 mm without operator intervention, supporting both standard bolt hole patterns and large connection plate holes. The scribing unit marks layout lines, part numbers, and weld symbols directly onto the steel surface for downstream assembly reference.
Peddinghaus integrates the PBD-110/4 with its PEDDIMAT CNC software and SDS/2 Steel Detailing Software (developed by Peddinghaus subsidiary), providing a tight link between the structural steel design model and machine execution. DSTV file import is fully supported, and the system includes production scheduling, material tracking, and remnant management. The line typically includes powered infeed and outfeed conveyors with automatic part staging and transfer.
At $900,000–$1,500,000 for a complete line configuration, the PBD-110/4 is a capital investment aimed at high-volume fabrication shops, erectors, and steel service centers. It competes directly with the Voortman V320, Ficep 1001 DB, and Kaltenbach KFB 1003 in the heavy beam processing segment. Its Made-in-USA manufacturing and domestic dealer network are significant advantages for North American buyers weighing support and parts availability.
Full Specifications
| Parameter | Value |
|---|---|
| Machine Type | CNC Beam Drilling, Plasma Cutting, and Scribing Line |
| Profile Types | H-beam, wide-flange, S-beam, channel, angle |
| Max Web Height | 1,100 mm (43.3 in) |
| Max Flange Width | 610 mm (24 in) |
| Drilling Spindles | 4 independent CNC spindles (web + 2 flange + auxiliary) |
| Drill Diameter Range | 12 – 76 mm (0.47 – 3 in) |
| Tool Changer | Automatic per spindle |
| Plasma Cutting Capacity | Up to 50 mm (2 in) structural steel |
| Oxy Fuel Cutting | Included for heavy section cutting |
| Scribing Unit | CNC scribe for layout, part numbers, weld symbols |
| Plasma Type | High-definition with bevel cutting |
| Torch Height Control | Automatic (voltage-based) |
| Working Length | Up to 18,000 mm (59 ft) standard configurations |
| CNC Control | Peddinghaus PEDDIMAT CNC |
| Cad Cam Integration | DSTV, SDS/2 direct integration |
| Material Handling | Powered infeed/outfeed roller conveyor with staging |
Specifications sourced from peddinghaus.com — verified 2026-03-28
Strengths & Limitations
Strengths
- Four-spindle drilling configuration simultaneously processes web and both flanges, cutting cycle times on complex connection patterns by 50–70% versus single-spindle systems
- Integrated plasma and oxy-fuel stations handle both standard cutting and heavy sections in one system without material transfer between machines
- PEDDIMAT and SDS/2 integration provides a native connection between structural steel design software and machine execution with no translation step
- Made-in-USA construction with a domestic dealer and service network reduces downtime risk and parts lead times for North American fabricators
Limitations
- Capital cost of $900K–$1.5M and the associated floor space requirements make the PBD-110/4 practical only for large-volume structural steel fabricators
- Four-spindle configuration adds mechanical complexity — maintaining four drill heads with independent tool changers requires disciplined preventive maintenance
- Maximum 1,100 mm web height, while large, may not cover the deepest plate girder sections used in bridge construction
Best For
Frequently Asked Questions
01
A complete PBD-110/4 line typically runs $900,000 to $1,500,000 depending on working length, conveyor configuration, and automation options. Used lines in good condition are available in the $400,000–$700,000 range, though tooling and controls updates may add cost.
02
The four-spindle configuration adds an additional flange drilling head compared to three-spindle systems, allowing simultaneous drilling on the web and both flanges at the same time rather than sequencing between flanges. For heavily bolted connections, this can halve the per-piece cycle time.
03
The machine can physically process coated steel, but cutting through galvanized or heavily coated sections requires adequate ventilation and fume extraction given the zinc fumes produced. Peddinghaus recommends appropriate fume extraction systems and compliance with applicable safety regulations when processing coated material.
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