Hypertherm HPR400XD

Est. $80,000 - $150,000 Updated 2026-10-03

Key Specifications

output current

30–400 A

input voltage

380–600 V, 3-ph, 50/60 Hz

rated output power

400 A at 160 V (64 kW)

cut capacity mild steel

80 mm (3-1/8 in) severance; 50 mm production

cut capacity stainless

50 mm (2 in) production

cut capacity aluminum

50 mm (2 in) production

How much does the Hypertherm HPR400XD cost?

Estimated price range

Est.$80,000 - $150,000

Our best estimate for a cnc plasma cutting in this class — not a quote from Hypertherm. Configuration moves it a long way.

Overview

The Hypertherm HPR400XD is a 400 A plasma power source for CNC cutting tables, listed with a 30–400 A output range and a rated output of 400 A at 160 V (64 kW). On the listed figures it makes production cuts in 50 mm of mild steel and severs up to 80 mm (3-1/8 in). Stainless steel and aluminum are each listed at 50 mm (2 in) for production cutting. These are listed figures only, so confirm them against the documentation of the unit you are considering.

Production and severance are different promises. The 50 mm figure is the thickness the table rates for routine work. The 80 mm (3-1/8 in) figure is a cut that parts the plate and should be kept for the occasional heavy section. A shop quoting parts should work from the first number. For the HPR400XD the table also lists mild steel cut quality to 38 mm as ISO 9013 Class 2.

Gas handling is where the table is most specific. An Auto-Gas computer-controlled console manages up to 7 gas lines. Plasma gases are listed as O2 for mild steel and N2 or F5 for stainless steel and aluminum. Shield gases are Air, N2 or H2O, the last as water injection for stainless. That is several supplies to plumb and keep stocked if all three materials are on the schedule.

Input is listed as 380–600 V three-phase at 50/60 Hz. Bevel cutting up to ±45 degrees needs the optional bevel head, so it is not part of the base system.

Full Specifications

Parameter	Value
Output Current	30–400 A
Input Voltage	380–600 V, 3-ph, 50/60 Hz
Rated Output Power	400 A at 160 V (64 kW)
Cut Capacity Mild Steel	80 mm (3-1/8 in) severance; 50 mm production
Cut Capacity Stainless	50 mm (2 in) production
Cut Capacity Aluminum	50 mm (2 in) production
Cut Quality Mild Steel to 38mm	ISO 9013 Class 2
Gas System	Auto-Gas computer-controlled console (up to 7 gas lines)
Plasma Gases	O2 (mild steel), N2, F5 (stainless, aluminum)
Shield Gases	Air, N2, H2O (water injection for stainless)
Bevel Cutting	Up to ±45 degrees (with optional bevel head)
Torch Body	HPR torch with interchangeable cartridge consumables

Specifications compiled from manufacturer literature and industry references. Not independently verified against a published spec sheet — confirm with the manufacturer or an authorised dealer before making a purchasing decision.

Strengths & Limitations

Strengths

Rated output listed as 400 A at 160 V (64 kW), adjustable across a 30–400 A range
Listed production capacity of 50 mm in mild steel, and 50 mm (2 in) in both stainless steel and aluminum
Auto-Gas computer-controlled console with up to 7 gas lines, so gas selection is set at the console
Listed mild steel severance of 80 mm (3-1/8 in) for occasional thick plate
Mild steel cut quality listed as ISO 9013 Class 2

Limitations

Bevel cutting up to ±45 degrees requires the optional bevel head
Input is listed as 380–600 V three-phase; the table shows no lower-voltage option
The 80 mm (3-1/8 in) mild steel figure is severance only; production cutting is listed at 50 mm
Cutting mild steel, stainless and aluminum means supplying O2, N2 and F5 plasma gases as well as a shield gas

Best For

Production cutting of mild steel plate up to the listed 50 mm Stainless steel and aluminum plate up to 50 mm (2 in) Shops that change material often and want a console to manage the gases Occasional severance cuts in mild steel up to 80 mm (3-1/8 in)

Frequently Asked Questions

01 What is the difference between production and severance capacity on the HPR400XD?

Production capacity is the thickness listed for routine cutting: 50 mm in mild steel and 50 mm (2 in) in stainless steel and aluminum. Severance, listed at 80 mm (3-1/8 in) for mild steel, is the thickest plate the arc will part. Use the production figure when deciding whether regular work fits.

02 Which gases does the HPR400XD use?

The listed plasma gases are O2 for mild steel and N2 or F5 for stainless steel and aluminum. Shield gases are Air, N2 and H2O, the water being injected when cutting stainless. An Auto-Gas computer-controlled console with up to 7 gas lines handles them.

03 What electrical supply does the HPR400XD need?

The listed input is 380–600 V, three-phase, 50/60 Hz, and the rated output is 400 A at 160 V (64 kW). The table gives no input current, so size the breaker and cable from the data plate of the unit, which also states the voltage it is built for.

04 Is bevel cutting included on the HPR400XD?

Not in the base system. The bevel row lists up to ±45 degrees with an optional bevel head, so a table without that head cuts square edges only. Check what is fitted before buying a machine for weld-prep work.

Videos

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Community Discussions

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Key Specifications

How much does the Hypertherm HPR400XD cost?