Mazak Integrex i-200

The Mazak Integrex i-200 is the machine that put multi-tasking on the map. Mazak built this segment from scratch, and the i-200 sits at the heart of the lineup as the mid-range workhorse for shops consolidating turning, milling, drilling, tapping, and off-center machining into a single setup.

You're looking at a 658 mm (25.9 in) max machining diameter and 1,011 mm (39.8 in) max machining length on the standard model, with an 8-inch chuck and 65 mm (2.56 in) bar capacity. The main turning spindle tops out at 5,000 RPM with 22 kW (30 hp). On the milling side, the B-axis spindle runs to 12,000 RPM with an HSK-63 taper and 18.5 kW (25 hp). There's a 20,000 RPM option for shops pushing aluminum or small-diameter finish work. That milling spindle isn't live tooling bolted onto a turret as an afterthought; it's a proper machining center spindle.

The B-axis swings 240 degrees (-30 to +210), driven by a roller cam with scale feedback for zero backlash. Paired with 360-degree continuous C-axis rotation and 210 mm (8.27 in) of Y-axis travel, you can hit virtually any angle without refixturing. The work envelope volume comes out to roughly 0.073 cubic meters, which handles most mid-size aerospace and medical components comfortably.

Rapids hit 50 m/min (1,969 ipm) on X and Z, keeping repositioning time low when cycling between turning and milling operations. The standard 36-tool ATC handles most jobs, with 72-tool and 110-tool options for complex parts needing a deep tool library.

The current NEO generation runs on MAZATROL SmoothAi with Ai Thermal Shield for active thermal compensation during long-cycle jobs. It's a big step forward from the older Matrix and SmoothX controls for surface finish and thermal drift management. The NEO also brought a redesigned compact milling spindle head with reduced interference and a front-mounted tool magazine for faster setup.

Direct competitors include the DMG Mori CTX beta 1250 TC, Okuma Multus B250II, and Nakamura-Tome JX-200. Forum users consistently describe the Integrex as "brutally powerful and dirty fast," and Mazak's install base means parts and trained service techs are easier to source than with niche builders. New machines start around $270K base, with production-ready configs running $320K-$390K. Used i-200s from 2015-2020 trade between $100K and $250K depending on hours, spindle condition, and options. Specs sourced from Mazak published data and dealer documentation.