Mazak INTEGREX i-350S
Key Specifications
X Travel
Y Travel
Z Travel
Tool Capacity
max machining diameter
max machining length
Overview
The Mazak INTEGREX i-350S is a large-frame multi-tasking machine with a programmable sub-spindle, positioned between the mid-size i-250H and the heavy-duty i-400/i-500 models in Mazak's INTEGREX lineup. The i-350S delivers the work envelope and spindle power needed for large-diameter shaft work, flanges, and complex structural components while maintaining the precision and multi-axis capability that define the INTEGREX platform.
The main turning spindle provides 30 kW (40 hp) at 3,600 RPM through a 12-inch chuck with 102 mm (4.02 in) bar capacity, supporting aggressive roughing on large-diameter bar stock and chucked parts in steel, stainless, and titanium. The sub-spindle delivers 22 kW (30 hp) at 3,600 RPM with a 10-inch chuck for back-working and part transfer operations. The milling spindle runs at 12,000 RPM with 22 kW (30 hp) through Capto C6 tooling, with a 20,000 RPM high-speed option available.
The B-axis provides 240 degrees of travel (-30 to +210 degrees) with 0.0001-degree indexing resolution. Y-axis travel of 260 mm (10.24 in) accommodates larger off-center features. Axis travels span 730 mm (28.7 in) on X and 1,524 mm (60 in) on Z, yielding a maximum machining diameter of 760 mm (29.9 in) and maximum machining length of 1,524 mm. The sub-spindle W-axis provides programmable travel for part transfer. Rapids reach 36 m/min on X and Z axes.
The standard 40-tool ATC expands to 80 or 120 positions. The machine ships with MAZATROL SmoothAi CNC and weighs approximately 18,500 kg (40,785 lb) with a footprint of roughly 6.0 x 3.0 meters. Competitors include the DMG Mori NTX 2500, Okuma MULTUS U4000, and Doosan Puma SMX 3100ST. New machines price between $480,000 and $680,000, with used units from 2015-2021 trading between $220,000 and $450,000.
Full Specifications
| Parameter | Value |
|---|---|
| Max Machining Diameter | 760 mm (29.9 in) |
| Max Machining Length | 1,524 mm (60 in) |
| X-Axis Travel | 730 mm (28.7 in) |
| Y-Axis Travel | 260 mm (10.24 in) |
| Z-Axis Travel | 1,524 mm (60 in) |
| Travel W | sub-spindle programmable |
| B Axis Range | 240° (-30° to +210°) |
| C Axis Rotation | 360° continuous (both spindles) |
| Main Spindle Speed | 3,600 RPM |
| Main Spindle Power | 30 kW (40 hp) |
| Sub Spindle Speed | 3,600 RPM |
| Sub Spindle Power | 22 kW (30 hp) |
| Milling Spindle Speed | 12,000 RPM (20,000 RPM optional) |
| Milling Spindle Power | 22 kW (30 hp) |
| Milling Spindle Taper | Capto C6 |
| Chuck Size | 12 in (main) / 10 in (sub) |
| Bar Capacity | 102 mm (4.02 in) |
| Tool Capacity | 40 tools (80 or 120 optional) |
| Rapid Traverse Xz | 36 m/min (1,417 ipm) |
| Rapid Traverse Y | 28 m/min (1,102 ipm) |
| Machine Weight | 18,500 kg (40,785 lb) |
| CNC Control | MAZATROL SmoothAi CNC |
Specifications sourced from mazakusa.com — verified 2026-03-28
Strengths & Limitations
Strengths
- Large 760 mm max machining diameter and 102 mm bar capacity handle substantial shaft work, flanges, and chucked parts that mid-size multi-tasking machines cannot accommodate
- 30 kW main spindle and 22 kW sub-spindle provide serious power for aggressive roughing on both ends in steel, stainless, Inconel, and titanium
- 1,524 mm Z-axis travel supports long shaft work common in oil and gas, aerospace landing gear, and heavy equipment applications
- Sub-spindle with automatic part transfer enables true done-in-one processing, eliminating secondary operations and the tolerance stack-up of multiple setups
- 22 kW Capto C6 milling spindle delivers genuine machining center performance for heavy milling operations within the multi-tasking cycle
- 260 mm Y-axis travel accommodates larger off-center features than smaller INTEGREX models, expanding the range of parts that can be completed in one setup
Limitations
- 18,500 kg weight and 6.0 x 3.0 meter footprint require serious floor space, foundation work, and overhead crane capacity for installation and maintenance
- Starting price near $480K and fully optioned configurations pushing $680K represent major capital investment requiring high-value, high-mix production to justify
- Slower main spindle speed of 3,600 RPM compared to smaller INTEGREX models means reduced surface speed on small-diameter aluminum work
- Programming complexity for large multi-tasking parts with dual spindles and B-axis requires advanced CAM software and highly experienced programmers
- Consumable costs including Capto C6 tooling, large-diameter chuck jaws, and coolant volume are significantly higher than smaller multi-tasking platforms
Best For
Frequently Asked Questions
01
Base i-350S configurations start around $480,000. Production-ready setups with high-speed milling spindle, high-pressure coolant, expanded 80 or 120-tool magazine, and automation interface typically run $580,000-$680,000. Used i-350S machines from 2015-2021 trade between $220,000 and $450,000 depending on hours, condition, and installed options.
02
The i-400S is the next step up with even larger work envelope, heavier spindle, and greater rigidity for the most demanding large-part applications. The i-350S occupies a sweet spot for shops that have outgrown the i-250H but do not need the full capability and cost of the i-400S. The price difference is typically $80,000-$120,000 between comparable configurations.
03
Yes. The 30 kW main spindle and rigid large-frame construction provide the torque and stability needed for superalloy machining. High-pressure through-spindle coolant (70-100 bar) is recommended for Inconel. The SmoothAi control includes adaptive feed control that automatically adjusts cutting parameters based on spindle load, which is particularly valuable when machining variable-hardness aerospace alloys.
04
Options include magazine bar feeders for stock up to 102 mm diameter, gantry loaders for chucked parts, and robotic cell integration through Mazak's PALLETECH or third-party automation. The SmoothAi control supports Mazak's SMOOTH Monitor for remote machine status monitoring. For lights-out production, add a part catcher, chip conveyor, and tool life management.
Videos
John Hart
IndustryArena GmbH
Yamazaki Mazak Corporation [English]
John Hart
Mazak North America
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