Mazak INTEGREX i-200S

$320,000 - $480,000 Updated 2026-03-16

Key Specifications

X Travel

460 mm (18.1 in)

Y Travel

200 mm (7.87 in)

Z Travel

1,020 mm (40.2 in)

Tool Capacity

36 tools (72 or 110 optional)

max machining diameter

500 mm (19.7 in)

max machining length

1,020 mm (40.2 in)

Overview

The Mazak INTEGREX i-200S is the dual-spindle variant of Mazak's best-selling compact multi-tasking machine, adding a programmable sub spindle to the i-200 platform for true done-in-one processing of both ends of a part. With the second spindle, parts that previously required two operations and manual flip—or transfer to a second machine—can be completed in a single cycle. The main spindle delivers 22 kW (30 hp) at 5,000 RPM through an 8-inch chuck with 65 mm (2.56 in) bar capacity, while the sub spindle runs 5,000 RPM with 15 kW (20 hp) and a 6-inch chuck.

The milling spindle hits 12,000 RPM with 18.5 kW (25 hp) through a Capto C6 interface, delivering true machining center performance rather than turret-mounted live tooling. A 20,000 RPM high-speed option is available for aluminum and non-ferrous finishing. The B-axis swings 240 degrees (-30 to +210) with 0.0001-degree resolution on a roller cam drive for zero-backlash positioning. Combined with 200 mm (7.87 in) of Y-axis travel and continuous C-axis on both spindles, you can attack complex geometries from virtually any angle.

Axis travels cover 460 mm (18.1 in) on X, 1,020 mm (40.2 in) on Z, and the sub spindle W-axis provides 1,060 mm of travel for part transfer and back-working operations. Rapids hit 50 m/min on X and Z axes. The standard 36-tool ATC with Capto C6 shanks expands to 72 or 110 tools for complex aerospace and medical parts requiring deep tool libraries.

Current machines ship with the MAZATROL SmoothAi control featuring Ai Thermal Shield for active thermal compensation during long multi-tasking cycles. Older units from 2010-2018 came with Matrix 2 or SmoothX controls. The i-200S weighs approximately 9,500 kg (20,944 lb) and requires a footprint of roughly 4.1 x 2.3 meters. Direct competitors include the Okuma MULTUS B200II, DMG Mori NTX 1000, and Nakamura-Tome Super NTX. New machines typically price between $320,000 and $480,000 depending on configuration, with used units from 2014-2020 trading between $130,000 and $300,000. Specs sourced from Mazak published data and dealer documentation.

Full Specifications

Parameter	Value
Max Machining Diameter	500 mm (19.7 in)
Max Machining Length	1,020 mm (40.2 in)
X-Axis Travel	460 mm (18.1 in)
Y-Axis Travel	200 mm (7.87 in)
Z-Axis Travel	1,020 mm (40.2 in)
Travel W	1,060 mm (sub spindle)
B Axis Range	240° (-30° to +210°)
C Axis Rotation	360° continuous (both spindles)
Main Spindle Speed	5,000 RPM
Main Spindle Power	22 kW (30 hp)
Sub Spindle Speed	5,000 RPM
Sub Spindle Power	15 kW (20 hp)
Milling Spindle Speed	12,000 RPM (20,000 RPM optional)
Milling Spindle Power	18.5 kW (25 hp)
Milling Spindle Taper	Capto C6
Chuck Size	8 in (main) / 6 in (sub)
Bar Capacity	65 mm (2.56 in)
Tool Capacity	36 tools (72 or 110 optional)
Rapid Traverse Xz	50 m/min (1,969 ipm)
Rapid Traverse Y	40 m/min (1,575 ipm)
Machine Weight	9,500 kg (20,944 lb)
CNC Control	MAZATROL SmoothAi CNC

Specifications sourced from mazakusa.com — verified 2026-03-28

Strengths & Limitations

Strengths

Dual-spindle design enables true done-in-one processing of both part ends, eliminating refixturing errors and secondary operations that add cost and lead time
12,000 RPM Capto C6 milling spindle with 18.5 kW delivers real machining center performance for complex milling, drilling, and tapping operations within the same cycle
5,000 RPM main spindle is significantly faster than the larger i-400's 3,300 RPM, providing better surface finish and cycle times on smaller-diameter aluminum and non-ferrous work
240-degree B-axis with 0.0001-degree resolution and roller cam drive provides zero-backlash positioning across the full angular range for complex 5-axis contouring
Compact 4.1 x 2.3 meter footprint fits into existing shop floor layouts more easily than larger multi-tasking platforms while still delivering full 5-axis capability
Mazak's extensive North American support network from Florence, KY manufacturing means fast parts availability and trained service technicians across the continent

Limitations

65 mm bar capacity limits the machine to small-to-medium diameter bar work; shops regularly running 3-inch or larger bar need the i-400S or i-500
Sub spindle power at 15 kW (20 hp) is adequate for finishing but may limit heavy roughing on the back end of tough materials like Inconel and titanium
Programming complexity requires experienced CNC programmers; expect 3-6 months ramp-up time and custom post processor configuration for simultaneous operations
New price starting at $320K is a significant investment that only pays off when consistently eliminating three or more setups per part across meaningful production volume
B-axis calibration drift over time requires periodic laser calibration from Mazak service at $250+/hour, typically every 12-18 months for shops holding tight tolerances

Best For

Aerospace job shops machining complex components requiring turning, milling, and drilling on both ends in a single setup to eliminate refixturing tolerance stack-up Medical device manufacturers producing implants, bone screws, and surgical instruments from titanium and cobalt-chrome where done-in-one processing reduces contamination risk Production shops running bar-fed lights-out operations on parts up to 65 mm diameter that require complete front-and-back machining in a single cycle Defense contractors machining ordnance and guidance components where part accuracy depends on maintaining datum relationships across all features Job shops stepping up from 2-axis or Y-axis lathes that need full multi-tasking capability without the footprint and cost of larger i-400S or i-500 machines

Frequently Asked Questions

01 What does a new Mazak INTEGREX i-200S cost?

Base i-200S configurations start around $320,000. Production-ready setups with the 20,000 RPM milling spindle, high-pressure through-spindle coolant, expanded 72 or 110-tool magazine, and part catcher typically run $400,000-$480,000. Used i-200S machines from 2014-2020 trade between $130,000 and $300,000 depending on hours, spindle condition, control generation, and installed options.

02 What is the difference between the i-200, i-200S, and i-200ST?

The base i-200 has a single turning spindle. The i-200S adds a programmable sub spindle for back-working and done-in-one processing. The i-200ST adds both a sub spindle and a lower turret for simultaneous cutting operations. The S variant adds $40,000-$80,000 over the base, and the ST adds another $30,000-$50,000 over the S. Choose the S when you need both-end processing; choose the ST when simultaneous cutting will significantly reduce cycle times.

03 How does the i-200S compare to the DMG Mori NTX 1000?

Both are compact dual-spindle multi-tasking machines. The i-200S offers faster rapids (50 m/min vs 36 m/min on X/Z), slightly larger work envelope, and Mazak's broader North American service network. The NTX 1000 counters with the CELOS control ecosystem and direct-drive spindle technology. The Mazak tends to be priced 5-15% lower for comparable configurations. Both machines are excellent; the choice often comes down to existing brand loyalty and local dealer support.

04 Can the i-200S run unattended?

Yes. The dual-spindle design combined with a magazine bar feeder handles lights-out production of complete parts. Add the part catcher, chip conveyor, and SmoothAi tool life management for extended unattended operation. The SmoothAi control supports Mazak's SMOOTH Monitor for remote machine status monitoring. Most shops running lights-out on the i-200S report 6-12 hours of unattended runtime depending on part complexity and bar length.