Hypertherm Powermax105
Key Specifications
output current
input voltage
cut capacity stainless
cut capacity aluminum
torch types
duty cycle
How much does the Hypertherm Powermax105 cost?
Estimated price range
Our best estimate for a cnc plasma cutting in this class — not a quote from Hypertherm. Configuration moves it a long way.
Overview
The Hypertherm Powermax105 is a 105 A air plasma system that runs either a hand torch or a machine torch for CNC tables. Hypertherm lists a 30–105 A output, a recommended cut capacity of 32 mm (1-1/4 in) at 500 mm/min (20 ipm), and a severance capacity of 50 mm (2 in) at 125 mm/min (5 ipm). The CSA model takes 200–600 V three-phase power at 50/60 Hz and senses the supply voltage itself.
For table work the pierce capacity matters more than the headline figure. It is 22 mm (7/8 in), so plate between 22 mm and the 32 mm recommended capacity can be cut but has to be started from an edge. Nested parts with internal cut-outs should be planned around 22 mm, not 32 mm. Stainless steel and aluminum are each listed at 25 mm (1 in) recommended.
Duty cycle is 80% at 105 A. With a hand torch that is rarely a constraint. A CNC table cutting long nests at the full 105 A has to allow for arc-off time, and the table gives no duty cycle for lower currents.
The power supply measures 592 mm deep, 274 mm wide and 508 mm high (23.3 × 10.8 × 20.0 in). Weight depends on the electrical variant: 45 kg (100 lbs) for the 200–600 V CSA and 230–400 V CE models, and 41 kg (90.4 lbs) for the 380 V CCC and 400 V CE models. That is slightly lighter than the Powermax125, which weighs 47.9 kg (105.7 lbs) in its 480 V form. The unit cuts with clean, dry, oil-free air or nitrogen, and an engine drive must supply 30 kW for full 105 A output.
Full Specifications
| Parameter | Value |
|---|---|
| Output Current | 30–105 A |
| Input Voltage | CSA / 200–600 V, 3-PH, 50/60 Hz |
| Cut Capacity Stainless | 25 mm (1 in) recommended |
| Cut Capacity Aluminum | 25 mm (1 in) recommended |
| Torch Types | Hand torch (75-degree, 15-degree), machine torch (mechanized/CNC) |
| Duty Cycle | 80% @ 105 A |
| Electrical | 200-600 VAC 3-phase (auto-sensing), 50/60 Hz |
| Recommended Cut Capacity | 32 mm (1-1/4 in) at 500 mm/min (20 ipm) |
| Severance Capacity | 50 mm (2 in) at 125 mm/min (5 ipm) |
| Pierce Capacity | 22 mm (7/8 in) |
| Output Voltage | 160 VDC |
| Open Circuit Voltage | 200–600 V CSA: 300 VDC 380 V CCC and 230–400 V CE: 288 VDC 400 V CE: 292 VDC |
| Floor Space Required | 592 mm D; 274 mm W; 508 mm H (23.3 in D; 10.8 in W; 20.0 in H) |
| Machine Weight | 200–600 V CSA: 45 kg (100 lbs.) 380 V CCC/400 V CE: 41 kg (90.4 lbs.) 230–400 V CE: 45 kg (100 lbs.) |
| Gas Supply | Clean, dry, oil-free air or nitrogen |
| Input Cable Length | 3 m (10') * |
| Engine Drive Requirement | 30 kW for full 105 A output |
Specifications sourced from hypertherm.com — verified 2026-10-03
Strengths & Limitations
Strengths
- Recommended cut capacity of 32 mm (1-1/4 in) at 500 mm/min (20 ipm), with severance to 50 mm (2 in) at 125 mm/min (5 ipm)
- 80% duty cycle at the full 105 A output
- Auto-sensing 200–600 V three-phase input on the CSA model, so one unit covers several plant voltages
- Takes 75-degree and 15-degree hand torches as well as a machine torch for mechanized and CNC cutting
- Cuts with clean, dry, oil-free air or nitrogen
- 45 kg (100 lbs) or 41 kg (90.4 lbs) depending on the electrical variant
Limitations
- Pierce capacity is 22 mm (7/8 in), well below the 32 mm (1-1/4 in) recommended cut capacity, so thicker plate needs an edge start
- The listed input is 200–600 V, 3-PH; no single-phase rating is given
- Stainless steel and aluminum are listed at 25 mm (1 in) recommended, less than the 32 mm (1-1/4 in) headline figure
- Severance at 50 mm (2 in) runs at only 125 mm/min (5 ipm)
- An engine drive must deliver 30 kW for full 105 A output
Best For
Frequently Asked Questions
01
Hypertherm's recommended cut capacity is 32 mm (1-1/4 in) at 500 mm/min (20 ipm). Severance capacity is 50 mm (2 in), at 125 mm/min (5 ipm). Stainless steel and aluminum are listed at 25 mm (1 in) recommended.
02
22 mm (7/8 in). Plate thicker than that, up to the 32 mm (1-1/4 in) recommended capacity, needs an edge start, which matters for nested parts because holes and internal profiles all begin with a pierce.
03
The CSA model is listed for 200–600 V, three-phase, 50/60 Hz, and is auto-sensing across that range. The weight and voltage rows also name 380 V CCC, 400 V CE and 230–400 V CE variants. The input cable is 3 m (10 ft), and a generator has to supply 30 kW for full 105 A output.
04
The power supply is 592 mm deep, 274 mm wide and 508 mm high (23.3 × 10.8 × 20.0 in). The 200–600 V CSA and 230–400 V CE models weigh 45 kg (100 lbs); the 380 V CCC and 400 V CE models weigh 41 kg (90.4 lbs).
05
The torch row lists hand torches in 75-degree and 15-degree versions and a machine torch for mechanized and CNC use. One power supply can therefore serve a cutting table and manual work, with the 80% duty cycle at 105 A applying to both.
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