ESAB ISOARC 350
Key Specifications
cutting current
cutting thickness mild steel
cutting thickness stainless
cutting thickness aluminum
plasma gas
shield gas
Overview
The ESAB ISOARC 350 is a heavy-duty industrial plasma cutting power source designed for maximum-throughput cutting of thick structural plate, heavy sections, and large-format steel components. Operating at 350 amperes, it sits at the top of ESAB's mechanized plasma power range and is engineered for the most demanding production environments: shipyards, structural steel fabricators, pressure vessel manufacturers, and heavy equipment OEMs where cutting mild steel in the 60–100 mm range is routine rather than exceptional.
The ISOARC designation reflects ESAB's isolated arc power supply architecture, which provides improved arc stability under varying load conditions and reduces high-frequency interference that can affect CNC control systems and THC electronics in large industrial installations. At 350 A continuous, the ISOARC 350 maintains stable plasma arc characteristics across the full range of process conditions — from fast thin-plate cutting to slow, high-energy cuts through 100+ mm plate — without the arc instability that can compromise cut quality or cause arc outages on lesser power sources.
The ISOARC 350's primary application is production cutting of mild steel from 20 mm through 100 mm in high-volume environments where productivity is measured in tonnes of steel cut per shift. At these thicknesses, cut quality becomes a function of raw arc power, gas chemistry, and torch standoff consistency more than precision arc-focusing. The system uses oxygen plasma for maximum energy transfer into mild steel, producing fast, clean cuts with acceptable angularity for structural fabrication. For stainless and specialty metals, the ISOARC 350 switches to nitrogen-based plasma gas, extending its material versatility across the full range of conductive metals a fabricator is likely to encounter.
ESAB has engineered the ISOARC 350 for industrial durability. The power source is designed for installation in harsh shop environments — high ambient temperature, significant airborne metal particulate, vibration from adjacent machinery — with sealed electronics, heavy-duty filtration, and thermal management systems rated for continuous operation at full current. The torch and lead set are armor-rated for factory floor conditions, and the system's modular design allows field replacement of major components without returning the power source to a service center, minimizing downtime in facilities where the plasma table is a production-critical asset.
At the 350 A level, the ISOARC competes directly with Kjellberg's i-cut 300 and equivalent-class systems from other manufacturers. ESAB's advantage lies in its global service organization and the familiarity that welding engineers and maintenance technicians worldwide already have with ESAB equipment. For multinational fabricators standardizing on a single plasma platform across facilities in multiple countries, ESAB's supply chain and service coverage is a compelling operational argument. The ISOARC 350 is typically integrated into turnkey table systems by ESAB's Vision CNC or third-party table manufacturers to produce complete cutting solutions for the heaviest industrial plate work.
Full Specifications
| Parameter | Value |
|---|---|
| Cutting Current | 350 A |
| Cutting Thickness Mild Steel | Up to 100 mm (production); up to 120+ mm (severance) |
| Cutting Thickness Stainless | Up to 75 mm |
| Cutting Thickness Aluminum | Up to 60 mm |
| Plasma Gas | Oxygen (O2), Nitrogen (N2), Argon-Hydrogen (H35) |
| Shield Gas | Air, O2, N2, H2O (water injection optional) |
| Power Supply Voltage | 3-phase, 400 V / 480 V (50/60 Hz) |
| Power Supply Power | ~90 kVA |
| Cutting Speed | Up to 4,000 mm/min (material and thickness dependent) |
| Kerf Width | 2.0–5.0 mm (thickness dependent) |
| CNC Control | ESAB isolated-arc controller with THC interface; designed for large gantry table integration |
| Posts | 1.8M |
| Members | 86K |
| Since | 2003 |
Strengths & Limitations
Strengths
- 350 A handles the full range of heavy industrial plate up to 100+ mm
- Isolated arc architecture provides stable plasma under varying load and interference conditions
- Industrial-grade durability designed for continuous operation in harsh shop environments
- ESAB's global service and parts network minimizes downtime risk in multi-region operations
- Modular design allows field replacement of major components without factory return
Limitations
- Very high capital cost — requires large-format table investment to be cost-effective
- At 350 A, the system is oversized and uneconomical for plate thinner than about 20 mm
- Operating costs (power, consumables, gas) are significant at this power class
Best For
Frequently Asked Questions
01
ISOARC refers to ESAB's isolated arc power supply architecture, which provides galvanic isolation between the power source and the cutting circuit. This improves arc stability under varying load conditions, reduces electromagnetic interference that can affect CNC and THC electronics, and enhances operator safety in large industrial cutting installations.
02
In production mode, the ISOARC 350 cuts mild steel up to approximately 100 mm. Severance cuts (where edge quality is secondary) can exceed 120 mm. These capacities make it one of the highest-capacity mechanized plasma systems available.
03
Yes. By switching to nitrogen or argon-hydrogen plasma gas, the ISOARC 350 cuts stainless steel up to approximately 75 mm and aluminum up to approximately 60 mm. Gas switching is managed through the control system, allowing the operator to configure the system for each material type from the CNC interface.
04
The ISOARC 350 provides standard THC interfaces and digital/analog I/O for integration with major CNC cutting table platforms. ESAB also offers factory-integrated solutions pairing the ISOARC 350 with ESAB's Vision CNC gantry tables for complete turnkey systems.
05
The ISOARC 350 is rated for 100% duty cycle at its full 350 A output, meaning it can sustain continuous cutting operation without thermal derating. This is essential for production environments running extended shifts on thick plate.
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