Automated Cutting Systems 5x10 Plasma Table
Key Specifications
Table Size
cutting width max
cutting length max
plasma compatibility
drive system
torch height control
Overview
The Automated Cutting Systems 5x10 CNC plasma table is a professional-grade plasma cutting platform designed for fabrication shops, structural steel contractors, and industrial manufacturers that need reliable, accurate plasma cutting of steel plate in a practical mid-size format. The 5-foot by 10-foot table format is one of the most popular configurations in production fabrication — large enough to accommodate full 4x8 and 5x10 plate sizes without material overhang, yet compact enough to fit in a broad range of shop layouts without requiring a dedicated large-machine bay.
Automated Cutting Systems builds its plasma tables around a rigid steel-welded frame construction with precision-machined rack-and-pinion drive systems on both gantry axes. The dual-sided gantry drive eliminates the single-sided drive flex that compromises cut accuracy on lighter-duty plasma tables, keeping the torch head tracking true to the programmed cut path across the full working envelope. Heavy-duty linear bearings on both axes maintain their preload over years of production use, resisting the contamination and shock loading that plasma cutting environments impose on precision motion components.
The table is compatible with a full range of Hypertherm plasma systems, from the Powermax series for shops cutting lighter gauge material to the HPRXD or XPR high-definition systems for fabricators demanding square cut faces and tight dimensional tolerances on structural plate. This torch compatibility range makes the Automated Cutting Systems 5x10 a scalable platform — a shop can start with a Powermax 65 or 105 for general cutting and upgrade to a high-definition torch as production requirements and quality standards increase, without changing the table.
The machine's CNC control system runs industry-standard motion control software with an intuitive operator interface for importing DXF and other common cut file formats, setting up nesting layouts, and managing cutting parameters by material and thickness. Automatic torch height control (THC) continuously adjusts the torch standoff distance based on arc voltage feedback, compensating for plate warpage and surface variations that would otherwise degrade cut quality on out-of-flat plate — a common condition with stored structural plate stock.
Downdraft fume extraction is integrated into the table's slat bed design, with dampered zones that direct exhaust airflow beneath the active cutting area to an external filtration system. This zoned extraction approach is more efficient than full-table exhaust, keeping the filter load manageable and maintaining adequate draw velocity under the torch where fume suppression is needed most. The Automated Cutting Systems 5x10 is positioned for fabricators who need a dependable, well-supported production plasma platform without the complexity and cost of a large-format structural cutting system.
Full Specifications
| Parameter | Value |
|---|---|
| Table Size | 5 ft x 10 ft (1,524 mm x 3,048 mm) |
| Cutting Width Max | 60 in (1,524 mm) |
| Cutting Length Max | 120 in (3,048 mm) |
| Plasma Compatibility | Hypertherm Powermax, HPRXD, XPR series |
| Drive System | Dual-sided rack and pinion with servo motors |
| Torch Height Control | Automatic arc-voltage THC |
| Machine Weight | Approx. 1,800 kg |
Strengths & Limitations
Strengths
- 5x10 ft format accommodates full standard plate sizes without repositioning
- Compatible with the full Hypertherm Powermax and high-definition plasma system range for scalable performance
- Dual-sided gantry drive maintains cut path accuracy across the full table width
- Automatic torch height control compensates for plate warpage to maintain consistent cut quality
- Significantly lower capital cost than large-format structural plasma cutting systems
Limitations
- 5x10 table size limits throughput on wide plate or continuous production of large structural components
- Not designed for the fully automated material handling and NC file integration of large production-class systems
- Plasma cutting produces heat-affected zones — not a substitute for laser or waterjet on high-precision fit-up parts
Best For
Frequently Asked Questions
01
The effective thickness range depends on the plasma system paired with the table. A Hypertherm Powermax 65 handles mild steel from 26 gauge to 5/8" production thickness; a Powermax 105 extends to 3/4" production and 1" rated. High-definition systems (HPRXD, XPR) can cut mild steel up to 2" or more, though the 5x10 table format is less commonly used with the largest high-definition systems.
02
The 5x10 plasma table incorporates a downdraft extraction table with zoned dampers that direct fumes beneath the active cutting zone to a connected external filtration system. The filtration unit is typically a separate cartridge-type dust collector — Automated Cutting Systems can specify compatible units based on production volume.
03
The control system accepts DXF files as the primary cut file format, which covers the output from AutoCAD, Inventor, SolidWorks, and most structural detailing packages. Common nesting software (such as Hypertherm's ProNest) can be used upstream to generate optimized cut files for the table.
04
Yes. The Automated Cutting Systems 5x10 is designed with torch compatibility across the Hypertherm product range. A shop can start with a Powermax system and upgrade to an HPRXD or XPR high-definition unit later without replacing the table, gantry, or control system — only the torch interface and power supply change.
05
The 5x10 plasma table is a mid-size production platform for shops cutting structural and fabricated plate. The UltraSharp is positioned for higher precision plasma cutting, often with a high-definition torch standard and enhanced cut quality focus. Both share the Automated Cutting Systems frame and drive architecture, but differ in standard torch configuration and intended use case.
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Links to community discussions. Summaries are editorial — visit the original thread for full context.




