Automated Cutting Technologies CNC Plasma Cutting

Automated Cutting Technologies FlexCut CNC Plasma System

$35,000 – $130,000 Updated 2026-03-17

Key Specifications

Table Size

5x10 ft base; modular extension to custom lengths

cutting area

5 x 10 ft standard; available in 6x12, 8x20, and custom configurations up to 10 x 60 ft

plasma power source

Compatible with Hypertherm XPR, Powermax, and ESAB EDGE Connect series (customer-supplied or bundled)

max cutting thickness

Up to 2 in (50 mm) quality plasma cut; 6 in (152 mm) with oxy-fuel option

positioning speed

Up to 600 ipm (15,240 mm/min)

cutting speed

15–400 ipm plasma; 4–25 ipm oxy-fuel depending on thickness

Overview

The Automated Cutting Technologies FlexCut is a CNC plasma cutting system designed around the principle of process flexibility — the ability to configure, reconfigure, and adapt the cutting platform to a shop's changing needs without replacing the machine. Automated Cutting Technologies builds the FlexCut with a modular architecture: the gantry, rail, cutting area, plasma source, and control are each specified independently, allowing a fabricator to right-size the machine for their current work while retaining upgrade pathways as volume and capability requirements grow. The result is a plasma cutting platform that avoids the overcapacity cost of large-format machines for smaller shops and the under-capacity problem of entry-level tables for growing operations.

The FlexCut gantry uses a welded steel construction with precision-machined rack-and-pinion drive and servo motor actuation on both axes. The torch carriage accommodates plasma and oxy-fuel torches interchangeably, and bevel attachment options are available for weld-prep cutting. Standard bed sizes begin at 5x10 ft and scale through 6x12, 8x20, and custom configurations. Water table or downdraft fume extraction can be specified, and the water table drain system is designed for easy cleanout — a frequently neglected but practically important feature in production environments.

Automated Cutting Technologies pairs the FlexCut with Hypertherm's Sensor THC control ecosystem or Burny CNC depending on customer preference, and the machine is compatible with Hypertherm XPR, Powermax, and ESAB plasma power sources. Pre-loaded material libraries with cutting parameters for common metals and thicknesses reduce operator setup time, and the control's DXF import and nesting functions support standard CAD workflows. Remote diagnostics capability allows Automated Cutting's support team to access the control for troubleshooting without requiring an on-site visit.

The FlexCut positions itself as a value-conscious alternative to premium European plasma tables for North American fabricators who need a reliable, domestically supported machine without paying for features they won't use. It targets job shops, agricultural equipment fabricators, and general metal fabricators who need dependable plasma cutting at a competitive price point with strong applications and service support from a manufacturer who answers the phone. For shops stepping up from manual or entry-level imported plasma tables, the FlexCut represents a significant capability step without the premium brand price.

Full Specifications

Parameter	Value
Cutting Area	5 x 10 ft standard; available in 6x12, 8x20, and custom configurations up to 10 x 60 ft
Plasma Power Source	Compatible with Hypertherm XPR, Powermax, and ESAB EDGE Connect series (customer-supplied or bundled)
Max Cutting Thickness	Up to 2 in (50 mm) quality plasma cut; 6 in (152 mm) with oxy-fuel option
Positioning Speed	Up to 600 ipm (15,240 mm/min)
Cutting Speed	15–400 ipm plasma; 4–25 ipm oxy-fuel depending on thickness
Control System	Hypertherm Sensor THC or Burny CNC (customer choice); DXF import, nesting, material libraries
Table Size	5x10 ft base; modular extension to custom lengths
Machine Weight	Approx. 3,500–9,000 lb (1,590–4,080 kg) depending on bed size and configuration

Specifications sourced from torchmate.com — verified 2026-03-28

Strengths & Limitations

Strengths

Modular architecture allows the cutting area, plasma source, and control to be specified independently — right-size the machine for current needs without overspending on unused capacity
Compatible with both Hypertherm and ESAB plasma power sources, giving shops flexibility to use preferred plasma technology or existing equipment
Remote diagnostics capability allows factory support team to troubleshoot control issues without requiring an on-site visit, reducing downtime
Competitive pricing versus premium plasma table brands — delivers reliable performance for fabricators who don't need the full feature set of top-tier European systems

Limitations

Smaller brand recognition than ESAB or Messer may require additional reference-checking for shops unfamiliar with Automated Cutting Technologies
Modular specification process requires careful upfront planning — misconfiguring the initial spec can result in capability gaps that cost more to correct post-installation than specifying correctly from the start
Less developed global presence than major competitors — best suited for North American shops with access to Automated Cutting's service network

Best For

Job shops and light fabricators who need a capable, domestically supported plasma table at a competitive price point without the overhead of premium-brand feature sets Agricultural equipment and general metal fabricators cutting carbon steel plate in standard thicknesses who need reliable production throughput Growing shops who want upgrade pathways built into their initial purchase rather than replacing the machine as volume increases Operations stepping up from entry-level imported plasma tables who need substantially better construction quality, support, and process capability

Frequently Asked Questions

01 What plasma power source does the FlexCut come with?

The FlexCut can be bundled with a Hypertherm XPR or Powermax plasma power source, or an ESAB EDGE Connect unit, depending on the customer's preference and cutting requirements. It can also be sold as a table-only package for shops that already own a compatible plasma power source. Hypertherm XPR300 is the recommended pairing for high-definition plasma cutting quality; Powermax units are recommended for standard-quality cutting on a tighter budget.

02 Can the FlexCut be upgraded after purchase?

Yes. The modular architecture is specifically designed for post-purchase upgrades. A shop that starts with a 5x10 ft plasma-only table can add rail extensions to increase bed length, add an oxy-fuel torch station, upgrade to a higher-amperage plasma power source, or add a bevel cutting attachment. These upgrades can be installed by Automated Cutting Technologies' field technicians without replacing the gantry or control system, protecting the original capital investment.

03 How does remote diagnostics work on the FlexCut?

The FlexCut CNC control includes a remote access capability (typically via VPN or remote desktop connection) that allows Automated Cutting Technologies' support engineers to view the control interface, read machine status and fault history, and adjust control parameters without traveling to the customer site. This is particularly valuable for diagnosing intermittent faults or optimizing cutting parameters remotely. A broadband internet connection at the machine is required to use remote diagnostics.