Machine Comparison
Haas DS-20Y vs Mazak INTEGREX AG
Haas Automation vs Yamazaki Mazak · Mill-Turn Machines
Summary
The Haas DS-20Y and Mazak INTEGREX AG are both mill-turn machines, but they belong to different size classes and serve different jobs. The DS-20Y is a dual-spindle Y-axis turning center for bar-fed production with an 11.75 in (298 mm) turning diameter and 12 stations. The Mazak INTEGREX AG is a multi-tasking platform with gear machining cycles on the MAZATROL SmoothAi control.
The table lists the INTEGREX AG at up to Φ90.55″ turning diameter, 60.2″ turning length and a Φ55.12″ chuck, against 11.75 in, 22.5 in and 8.3 in on the DS-20Y. The Mazak also carries 36-72 tools by base platform against 12 stations and runs live tools to 12,000 RPM against 4,000 rpm.
Specifications Comparison
| Specification | Haas DS-20Y | Mazak INTEGREX AG |
|---|---|---|
| Max Turning Diameter | 11.75 in (298 mm) | Φ90.55″ ▲ |
| Max Turning Length | 22.5 in (572 mm) | 60.2″ ▲ |
| Chuck Size | 8.3 in (210 mm) | Φ55.12″ |
| Live Tool Speed | 4,000 rpm | 12,000 RPM (20,000 RPM optional on horizontal) ▲ |
| Tool Capacity | 12 | 36-72 tools by base platform ▲ |
Advantages
Haas DS-20Y
- Second spindle for front and back machining of bar parts in one cycle
- Compact 8.3 in (210 mm) chuck and 22.5 in (572 mm) turning length suited to small production parts
- Haas Next Generation Control
Mazak INTEGREX AG
- Turning diameter up to Φ90.55″ against 11.75 in (298 mm)
- 36-72 tools by base platform against 12 stations
- 12,000 RPM live tools (20,000 RPM optional) against 4,000 rpm
- MAZATROL SmoothAi control with gear machining cycles
Verdict
These machines do different jobs. The Haas DS-20Y is for bar-fed production of fittings, connectors and couplings up to 11.75 in in diameter, finished on both ends in one cycle. The Mazak INTEGREX AG is for geared shafts, splined parts and integrated gears that need gear machining in the same setup as turning and milling, on much larger parts.