Tornos Sigma 8
Key Specifications
machine type
number of spindles
number of stations
bar capacity
spindle speed range
spindle drive
Overview
The Tornos Sigma 8 is a CNC cam-driven multi-spindle automatic turning machine designed for high-volume production of precision turned parts from bar stock. With eight spindles indexed through eight working positions, the Sigma 8 produces one finished part per index cycle regardless of the number of operations required — making it one of the highest-throughput turning solutions available for parts in the 3–32 mm diameter range. Tornos, headquartered in Moutier, Switzerland, has been building multi-spindle automatics for over a century, and the Sigma 8 represents the pinnacle of their cam-driven multi-spindle technology.
The Sigma 8 operates on the classic multi-spindle principle: eight bar-fed spindles are arranged radially and indexed simultaneously, with each spindle performing a different operation at each station. Turning tools, drilling and boring units, threading attachments, and form tools are arranged at each station, and all stations cut simultaneously during each index cycle. The result is cycle times measured in seconds per part rather than minutes — on many automotive and hydraulic connector parts, the Sigma 8 achieves 2–6 second cycle times that no single-spindle or twin-spindle machine can approach.
Tornos integrates CNC override capability on the Sigma 8, allowing digital control of slide positions and speeds despite the underlying cam-driven mechanical architecture. This hybrid approach preserves the speed advantage of cam actuation while adding the flexibility of CNC adjustment for fine-tuning without replacing cams. The machine handles free-cutting steel, brass, aluminum, and many plastics across bar diameters from 3 mm to 32 mm with the appropriate collet and guide bush configuration. Coolant-through capability, automatic bar feeders, and parts conveyors enable fully unattended production runs measured in hours.
At $800,000–$1,400,000 new depending on tooling configuration and accessories, the Sigma 8 is positioned for dedicated production environments where volumes exceed 500,000 parts per year on a family of similar parts. It competes with the Index MS 16 Plus, Star Micronics multi-spindle systems, and Davenport machines in the high-volume multi-spindle segment. Its Swiss precision, long-established technology, and strong global service network make it a reference standard for precision multi-spindle production.
Full Specifications
| Parameter | Value |
|---|---|
| Machine Type | CNC Cam-Driven Multi-Spindle Automatic Lathe |
| Number Of Spindles | 8 |
| Number Of Stations | 8 |
| Bar Capacity | 3 – 32 mm (0.12 – 1.26 in) diameter |
| Spindle Speed Range | Up to 10,000 RPM (spindle speed-dependent) |
| Spindle Drive | Individual spindle motors with CNC override |
| Actuation | Cam-driven with CNC digital override |
| Turning Tools Per Station | Up to 3 cross-slides per station (configurable) |
| Auxiliary Spindles | Up to 4 back-working units |
| Coolant | Through-spindle and flood |
| Bar Feeder | Automatic magazine bar feeder |
| CNC Control | Tornos TB-DECO CNC |
| Programming | DECO language (proprietary) |
| Materials | Free-cutting steel, brass, aluminum, plastics |
| Machine Weight | Approx. 12,000 kg (26,460 lb) |
| Typical Cycle Time | 2 – 15 seconds per part (part-dependent) |
Specifications sourced from tornos.com — verified 2026-03-28
Strengths & Limitations
Strengths
- Eight-spindle simultaneous cutting delivers cycle times of 2–15 seconds per part — unmatched throughput for small precision turned parts in high-volume production
- Cam-driven mechanical actuation provides consistent, fast slide movement that purely CNC systems cannot replicate in raw speed at these cycle times
- CNC override capability on a cam-driven platform combines mechanical speed with digital flexibility for setup adjustment without full cam replacement
- Century-long Tornos multi-spindle expertise is encoded in the machine design — tooling systems, cam libraries, and application knowledge are mature and well-documented
Limitations
- Cam-driven toolpath changes require physical cam replacement — significant setup time (hours to days) compared to CNC-only multi-spindle alternatives when changing to dissimilar parts
- Economic justification requires very high production volumes (500,000+ parts/year) — at lower volumes, single-spindle or Swiss-type machines may offer better flexibility at lower capital cost
- TB-DECO programming language is proprietary and requires specialized training — programmer availability is more limited than for Fanuc or Siemens-controlled machines
Best For
Frequently Asked Questions
01
New Sigma 8 machines are typically quoted between $800,000 and $1,400,000 depending on tooling configuration, back-working units, and automation level. Used Sigma 8 machines are available in the $200,000–$500,000 range, though cam sets and tooling for a specific part family may not transfer.
02
The Sigma 8 uses cam-driven slide actuation, which is faster for stable, long-run production but requires cam changes when switching part families. The Index MS 16 is fully CNC, offering faster changeover for mixed production. On dedicated high-volume runs, the cam-driven Sigma 8 typically achieves shorter cycle times on simple parts.
03
The Sigma 8 handles bar stock from 3 mm to 32 mm diameter depending on the collet and guide bush configuration. Different spindle nose configurations are available for different diameter ranges. The machine is most commonly configured for the 6–25 mm range where multi-spindle economics are most compelling.
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