Nicolas Correa FOCO
Key Specifications
X Travel
Y Travel
Z Travel
Tool Capacity
Spindle Power
Accuracy
Overview
The Nicolas Correa FOCO is a large portal-type CNC boring and milling center produced by Nicolas Correa S.A., a Spanish machine tool manufacturer based in Burgos with over 70 years of experience in large-format milling and boring equipment. The FOCO (an abbreviation derived from the Spanish concept of focused machining capability) positions itself as a high-rigidity portal boring/milling machine designed for heavy-duty material removal on large workpieces including mold bases, energy sector components, and general heavy engineering castings and fabrications.
The FOCO's traveling-bridge portal configuration moves the bridge along fixed X-axis floor rails while the spindle head travels in Y (vertical on the bridge) and Z (horizontal spindle advance). The machine's heavy-duty ram carries a boring spindle capable of both horizontal boring — using a boring bar in the spindle — and milling operations using face mills, shell mills, and end mills. A CNC W-axis quill provides 500 mm (19.7 in) of additional boring bar reach beyond the Z-axis travel. The rotary table is floor-mounted with CNC B-axis positioning to 0.001-degree resolution.
Nicolas Correa configures the FOCO with a 130 mm (5.12 in) or 160 mm (6.3 in) boring spindle — customer-selectable based on workpiece size — with spindle power up to 55 kW (73.7 HP) and speeds from 6 to 2,500 RPM. Positioning accuracy is ±0.008 mm (±0.00031 in) with a Heidenhain linear scale feedback system on all axes. The machine is equipped with a Heidenhain iTNC 640 or Siemens SINUMERIK 840D sl control. Tool capacity is 60-80 tools in the automatic tool changer. Nicolas Correa's proprietary damping system on the ram reduces vibration during heavy boring cycles, improving bore quality and tool life.
The Nicolas Correa FOCO is priced from approximately $1,200,000 to $2,500,000 depending on spindle size, portal width, X-axis length, and installed accessories.
Full Specifications
| Parameter | Value |
|---|---|
| Spindle Diameter | 130 mm (5.12 in) or 160 mm (6.3 in) |
| Spindle Speed Range | 6 - 2,500 RPM |
| Spindle Motor Power | 55 kW (73.7 HP) |
| Portal Width | Customer-configurable, typically 3,500 - 6,000 mm |
| X-Axis Travel | 4,000 - 12,000 mm (configurable) |
| Y-Axis Travel | 2,500 - 4,000 mm (configurable) |
| Z-Axis Travel | 1,200 mm (47.2 in) |
| Quill Stroke W | 500 mm (19.7 in) |
| B Axis Resolution | 0.001 degrees |
| Tool Capacity | 60 - 80 tools |
| Positioning Accuracy | ±0.008 mm (±0.00031 in) |
| Feedback | Heidenhain linear scale on all axes |
| CNC Control | Heidenhain iTNC 640 or Siemens SINUMERIK 840D sl |
Strengths & Limitations
Strengths
- Portal configuration with configurable width and X-axis length accommodates a wider range of large workpiece sizes than any fixed table-type boring mill, covering from medium to very large workpieces in one machine platform
- Choice of 130 mm or 160 mm spindle allows the FOCO to be spec'd for the specific boring diameter range most relevant to the customer's production program
- 55 kW spindle power with a 160 mm boring bar provides exceptional metal removal capability for heavy rough boring cycles on large cast iron and steel castings
- Heidenhain linear scale feedback system on all axes delivers direct position measurement independent of ball screw thermal expansion, maintaining accuracy over long production runs
Limitations
- Portal configuration requires substantial floor area and foundation preparation compared to table-type boring mills, increasing site readiness cost and timeline
- Nicolas Correa's service network is strongest in Spain and Europe; North American and Asian customers should confirm local service availability and spare parts lead times
- Maximum spindle speed of 2,500 RPM limits high-speed milling capability compared to dedicated HMCs, making the FOCO best suited to boring-dominant, lower-RPM applications
Best For
Frequently Asked Questions
01
The FOCO is Correa's portal-type boring/milling platform, where a bridge structure travels over a floor-mounted workpiece. This contrasts with Correa's floor-type boring mills (like the NORMA and FOX) where the column travels on floor rails but the spindle is directly carried by the column without a bridge. The FOCO's portal configuration provides a more rigid, enclosed machining environment for large die and mold workpieces, while the floor-type designs offer longer X-axis travel for very extended parts.
02
The 130 mm spindle is appropriate for most general-purpose boring, milling, and drilling operations on medium-to-large castings and mold bases where bore diameters are typically under 200 mm. The 160 mm spindle provides additional rigidity and torque for very heavy rough boring passes in steel and cast iron, deep-bore operations, and applications where bore diameters frequently exceed 200 mm. The 160 mm option also supports larger boring bar extensions for deep features. If in doubt, Nicolas Correa applications engineers can recommend based on your specific workpiece program.
03
Nicolas Correa's ram damping system incorporates passive and active vibration damping elements in the ram structure that carries the boring spindle. During heavy boring cycles, cutting forces generate periodic vibration in the ram that can cause chatter, reducing bore quality and tool life. The damping system absorbs this vibrational energy, particularly at the natural frequencies of the ram structure, enabling more aggressive boring parameters without quality degradation. The system is passive (no operator input required) and operates continuously during machining.
04
Yes. While the FOCO's 130/160 mm spindle and low-RPM torque curve is optimized for steel and cast iron heavy machining, the machine can perform aluminum boring and milling operations. At 2,500 RPM maximum, the FOCO does not match the surface speeds of a high-speed machining center for aluminum finish work, but for large aluminum structural workpieces requiring precision boring and facing rather than high-speed pocket milling, the FOCO is fully capable.
05
Nicolas Correa S.A. is headquartered in Burgos, in the Castile and Leon region of northern Spain. Founded in 1947, the company has been producing large-format milling and boring machines for over 75 years. Correa is widely regarded as one of Spain's most important machine tool manufacturers and has exported machines to customers in over 50 countries. The company produces a range of floor-type, table-type, and portal boring/milling centers under the CORREA brand.
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