DN Solutions PUMA 5100 XLYA
Key Specifications
Spindle Power
Max Turn Length
chuck size
max turning diameter
x axis travel
y axis travel
Overview
The DN Solutions PUMA 5100 XLYA is the extra-long-bed, 15-inch chuck Y-axis variant in the PUMA 5100 heavy-duty platform. It combines the XLMA's 3,150 mm Z-axis travel with a programmable Y-axis, creating the longest Y-axis-equipped 5100 with the smaller chuck option. When you need to turn and mill features on shafts and components approaching 3 meters long at 26-inch swing, this is the machine.
The spindle delivers 37 kW (50 hp) with 2,432 Nm (1,794 ft-lb) of torque at up to 2,000 RPM through a 15-inch chuck. Max turning length reaches 3,068 mm (121 in) — nearly 10 feet of usable turning space. The 2,000 RPM ceiling provides the best surface speed flexibility in the 5100 Y-axis range, making the XLYA versatile across a range of diameters.
The Y-axis provides +/-80 mm (160 mm total, 6.3 in) of off-center travel. With 4,000 RPM live tooling on the 12-station turret and C-axis control, you can mill keyways at multiple positions along a 3-meter shaft, drill off-center bolt patterns on flanges, and tap holes — all without unclamping a workpiece that might weigh 1,000 kg. The productivity gain from eliminating crane moves and secondary setups on parts this long is enormous.
X-axis travel is 362 mm (14 in). Rapids run 16 m/min on X, 20 m/min on Z, and 8 m/min on Y. Box-way construction across the full 3+ meter bed maintains rigidity from chuck to tailstock. At 13,100 kg (28,881 lb), this is a heavy machine that requires serious foundation planning.
The FANUC 0i-TF Plus control handles the multi-axis coordination. The XLYA fills the gap for shops that need both extra-long bed turning and Y-axis capability with the 15-inch chuck speed advantage. Specs sourced from DN Solutions published data.
Full Specifications
| Parameter | Value |
|---|---|
| Chuck Size | 15 inch |
| Max Turning Diameter | 550 mm |
| Max Turning Length | 3070 mm |
| X Axis Travel | 362 mm (14 in) |
| Y Axis Travel | 160 mm (6.3 in) |
| Z Axis Travel | 3,150 mm (124 in) |
| X Axis Rapid Traverse | 16 m/min (630 ipm) |
| Y Axis Rapid Traverse | 8 m/min (315 ipm) |
| Z Axis Rapid Traverse | 20 m/min (787 ipm) |
| Max Spindle Speed | 2,000 RPM |
| Spindle Motor Power | 37 kW (50 hp) |
| Spindle Torque | 2,432 Nm (1,794 ft-lb) |
| Turret Stations | 12-station turret |
| Rotary Tool Speed | 4,000 RPM |
| Machine Weight | 13,100 kg (28,881 lb) |
| Machine Length | 7,059 mm (278 in) |
| Machine Height | 2,335 mm (92 in) |
| Machine Width | 2,276 mm (90 in) |
| CNC Control | FANUC 0i-TF Plus |
| Metric | IMPERIAL |
| Capacity | Chuck sizeMax. Turning DiameterMax. Turning Length |
| Travels | X-Axis Rapid TraverseZ-Axis Rapid TraverseX-Axis Travel DistanceY-Axis Travel DistanceZ-Axis Travel Distance |
| Main Spindle | Max. Spindle SpeedMax. Spindle PowerMax. Spindle Torque |
| Turret | No. of tool stationRotary Tool r/min |
| No Of Tool Station | Rotary Tool r/min |
| Dimensions | LengthHeightWidthWeight |
| Favorites | PUMA 5100XLYB |
| 12 Ea | 4000 RPM |
Specifications sourced from dn-solutions.com — verified 2026-03-28
Strengths & Limitations
Strengths
- 3,068 mm turning length with Y-axis — machines shafts approaching 10 feet with off-center features in one setup
- 2,000 RPM spindle speed offers the best surface speed flexibility in the 5100 Y-axis lineup
- 160 mm Y-axis travel enables off-center milling along the full extra-long bed
- 15-inch chuck balances clamping force with speed versatility for a range of diameters
- 13,100 kg mass and box-way construction maintain rigidity across the 3+ meter bed
- Eliminates the most time-consuming secondary setups on very long, heavy parts
Limitations
- 7+ meter machine length requires significant dedicated floor space
- 13,100 kg demands heavy-duty foundation preparation
- 2,000 RPM ceiling still limits high-speed work on small-diameter features
- Higher cost than the XLMA for the added Y-axis capability
Best For
Frequently Asked Questions
01
Same spindle, chuck, and bed length. The XLYA adds a 160 mm Y-axis for off-center milling. The XLMA offers C-axis milling only. If your long parts have off-center features, the XLYA eliminates secondary VMC operations.
02
The XLYA uses a 15-inch chuck at 2,000 RPM with 2,432 Nm torque. The XLYB steps up to 21-inch chuck at 1,500 RPM with 2,958 Nm torque and a more powerful 45 kW spindle. Choose the XLYA when your parts fit within the 15-inch grip and you need higher RPM flexibility.
03
New machines run $305,000-$395,000 depending on options. The extra-long bed with Y-axis is among the most expensive configurations in the 5100 range. The investment is justified for shops with consistent volume of long mill-turn parts.
04
For slender shafts using the full 3-meter turning length, multiple steady rests may be necessary. DN Solutions offers hydraulic steady rest options designed for the 5100 XL-series. Your applications engineer will recommend positioning based on your workpiece geometry.
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