DN Solutions PUMA 5100 XLB
Key Specifications
Max Spindle
Tool Capacity
Spindle Power
Max Turn Length
chuck size
max turning diameter
Overview
The DN Solutions PUMA 5100 XLB is the big-bore, extra-long-bed powerhouse in the 5100 family. With a 21-inch chuck, 3,042 mm (120 in) of turning length, and 45 kW (60 hp) driving 4,038 Nm (2,978 ft-lb) of torque, it's one of the most capable production lathes in DN Solutions' catalog. This is the machine you call on when your work is simultaneously too long, too heavy, and too demanding for anything else.
The spindle runs at up to 1,500 RPM with a low-speed, high-torque characteristic designed for heavy material removal. The 21-inch chuck provides the clamping force to hold large-diameter forgings and heavy workpieces securely, while over 3 meters of Z-axis travel lets you machine them end to end. Box-way construction on both axes provides the rigidity foundation that heavy turning at these scales demands.
X-axis travel is 362 mm, Z runs 3,150 mm, and rapids hit 16 m/min on X and 20 m/min on Z. The 10-station turret handles production tooling. The FANUC control provides standard programming capability with conversational and G-code modes.
At 13,050 kg (28,770 lb) and over 7 meters long, the XLB is among the heaviest machines in the PUMA lineup. That weight works for you as dampening and stability. When you're roughing a 3-meter long shaft in 4140 between centers with a 21-inch chuck driving the cut, you need every kilogram of that foundation working to kill vibration. For shops in oil and gas, marine, mining, power generation, and heavy equipment manufacturing, the 5100 XLB provides capability that few production lathes can match. Specs sourced from DN Solutions published data.
Full Specifications
| Parameter | Value |
|---|---|
| Chuck Size | 21 inch |
| Max Turning Diameter | 650 mm |
| Max Turning Length | 3042 mm |
| X Axis Travel | 362 mm (14.3 in) |
| Z Axis Travel | 3,150 mm (124 in) |
| Rapid Traverse X | 16 m/min (630 in/min) |
| Rapid Traverse Z | 20 m/min (787 in/min) |
| Max Spindle Speed | 1,500 RPM |
| Spindle Motor Power | 45 kW (60 hp) |
| Spindle Torque | 4,038 Nm (2,978 ft-lb) |
| Tool Capacity | 10-station turret |
| Machine Weight | 13,050 kg (28,770 lb) |
| Machine Length | 7,059 mm (277.9 in) |
| Machine Height | 2,335 mm (91.9 in) |
| Machine Width | 2,276 mm (89.6 in) |
| CNC Control | FANUC |
| Metric | IMPERIAL |
| Capacity | Chuck sizeMax. Turning DiameterMax. Turning Length |
| Travels | X-Axis Rapid TraverseZ-Axis Rapid TraverseX-Axis Travel DistanceZ-Axis Travel Distance |
| Main Spindle | Max. Spindle SpeedMax. Spindle PowerMax. Spindle Torque |
| Turret | No. of tool station |
| Dimensions | LengthHeightWidthWeight |
| Favorites | PUMA 5100XLC |
Specifications sourced from dn-solutions.com — verified 2026-03-28
Strengths & Limitations
Strengths
- 21-inch chuck with 4,038 Nm torque provides massive clamping and cutting power for the heaviest work
- 3,042 mm (120 in) turning length handles extra-long shafts and industrial components in a single setup
- 45 kW (60 hp) spindle drives through tough materials without hesitation
- 650 mm swing accommodates large-diameter parts
- 13,050 kg machine mass and box-way construction deliver exceptional stability
- Proven PUMA 5100 platform with strong production track record
- FANUC control with universal support network
Limitations
- 1,500 RPM max speed limits performance on small-diameter and aluminum work
- 7+ meter footprint requires major floor space commitment
- No live tooling or Y-axis — milling operations need a separate machine
- 10-station turret may limit tool variety
- 13,050 kg demands reinforced foundations and professional rigging
- Price point puts it above many shops' capital budgets
Best For
Frequently Asked Questions
01
The XLB steps up to a 21-inch chuck with 4,038 Nm torque at 1,500 RPM, versus the XLA's 15-inch chuck with 3,280 Nm at 2,000 RPM. The XLB also has a more powerful 45 kW spindle vs 37 kW. Both share the same extra-long bed. Choose the XLB when you need maximum clamping force and cutting power.
02
New PUMA 5100 XLB machines typically run $210,000-$280,000 depending on options. This is among the most expensive machines in the PUMA lineup due to the combination of big-bore chuck and extra-long bed. Used machines sell in the $95,000-$170,000 range.
03
Yes. With a programmable tailstock and 3,150 mm of Z travel, the XLB excels at between-centers shaft work. A hydraulic steady rest is strongly recommended for long, slender workpieces to prevent deflection.
04
The PUMA 700 XL II steps up further with 900 mm swing, 5,050 mm turning length, 55 kW spindle, and 8,076 Nm torque — but at 26,000 kg and nearly 10 meters long. The 5100 XLB is the right choice when 650 mm swing and 3 meters of turning length cover your work envelope.
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