DN Solutions PUMA 4100 XLA
Key Specifications
Max Spindle
Spindle Power
Max Turn Length
chuck size
max turning diameter
x axis travel
Overview
The DN Solutions PUMA 4100 XLA is the extra-long bed variant of the PUMA 4100, stretching the Z-axis to a massive 3,180 mm to handle workpieces up to 3,152 mm (124 in) — that's over 10 feet of turning length. It pairs a 12-inch chuck with the highest spindle speed in the 4100 family at 3,000 RPM, making it the go-to machine for very long shaft work where surface speed matters.
The spindle delivers 35 kW (47 hp) with 1,584 N-m (1,168 ft-lb) of torque. Max turning diameter is 550 mm (22 in). Axis travels are 352 mm on X and 3,180 mm on Z, with rapids at 16/20 m/min. The 12-station turret gives you the full tool complement for multi-zone programs that are common on long shafts with different diameter steps.
At 11,900 kg (26,235 lb) on a 7,024 mm x 2,276 mm footprint, this machine needs over 23 feet of floor space just for the frame — plus loading clearance on the tailstock end for 10-foot workpieces. It runs FANUC control and box-way construction throughout.
The XLA fills a specific niche: shafts, rollers, tubes, and cylindrical components between 5 and 10 feet long that need CNC precision and the ability to maintain surface speed at smaller diameter steps. The 3,000 RPM ceiling means a 3-inch diameter section still gets 900+ SFM, which matters for finishing quality.
For industrial applications like long pump shafts, turbine generator shafts, long hydraulic cylinder tubes, and printing press rollers, the PUMA 4100 XLA eliminates the need for piece-parting or multiple setups. You load the entire workpiece once, program every diameter zone, and run it complete. The programmable tailstock and steady rest support are essential at these lengths.
Full Specifications
| Parameter | Value |
|---|---|
| Chuck Size | 12 inch |
| Max Turning Diameter | 550 mm |
| Max Turning Length | 3152 mm |
| X Axis Travel | 352 mm (13.9 in) |
| Z Axis Travel | 3,180 mm (125.2 in) |
| Rapid Traverse X | 16 m/min (630 in/min) |
| Rapid Traverse Z | 20 m/min (787 in/min) |
| Max Spindle Speed | 3,000 RPM |
| Spindle Motor Power | 35 kW (47 hp) |
| Spindle Torque | 1,584 N-m (1,168 ft-lb) |
| Turret Stations | 12 |
| Machine Length | 7,024 mm (277 in) |
| Machine Height | 2,335 mm (92 in) |
| Machine Width | 2,276 mm (90 in) |
| Machine Weight | 11,900 kg (26,235 lb) |
| CNC Control | FANUC |
| Metric | IMPERIAL |
| Capacity | Chuck sizeMax. Turning DiameterMax. Turning Length |
| Travels | X-Axis Rapid TraverseZ-Axis Rapid TraverseX-Axis Travel DistanceZ-Axis Travel Distance |
| Main Spindle | Max. Spindle SpeedMax. Spindle PowerMax. Spindle Torque |
| Turret | No. of tool station |
| Dimensions | LengthHeightWidthWeight |
| Favorites | PUMA 5100XLC |
Specifications sourced from dn-solutions.com — verified 2026-03-28
Strengths & Limitations
Strengths
- 3,152 mm (124 in) turning length handles shafts and cylindrical parts over 10 feet long in a single setup
- 3,000 RPM spindle speed maintains surface speed on smaller-diameter steps common on long multi-zone shafts
- 12-station turret accommodates the full tool variety needed for complex multi-diameter shaft programs
- 47 hp spindle with box-way rigidity sustains heavy roughing across the entire 10-foot bed length
- 12-inch chuck suits the medium-diameter shaft work this bed length is typically used for
- Single-setup capability eliminates piece-parting, re-chucking, and concentricity issues on long parts
Limitations
- 7,024 mm (23 ft) machine length demands significant floor space plus additional room for workpiece loading
- 12-inch chuck limits maximum workholding diameter — step up to XLB (15-inch) for bigger parts
- 1,584 N-m torque is the lowest in the long/extra-long 4100 family — heavy roughing on large diameters is limited
- 16/20 m/min rapids across 3,180 mm Z travel means repositioning from one end to the other takes 10+ seconds
- Steady rest and tailstock are practically mandatory, adding complexity and setup time
Best For
Frequently Asked Questions
01
The XLA adds over a meter of Z travel (3,180 mm vs 2,155 mm), extending max turning length from 84 to 124 inches. If your parts are between 5 and 10 feet long, the XLA handles them in a single setup. Both have the same 12-inch chuck, 3,000 RPM, and 47 hp spindle.
02
Programmable tailstock for end support, plus one or more steady rests for intermediate support. On slender shafts (L/D ratio above 8:1), you'll likely need both. The bed is designed for steady rest mounting at multiple positions. Follower rests are also an option for finishing long, slender parts.
03
Yes. The XLB has a 15-inch chuck (2,000 RPM, 2,379 N-m torque) and the XLC has a 21-inch chuck (1,500 RPM, 3,280 N-m torque). All three share the same extra-long bed with 3,150+ mm Z travel. Pick based on your chuck size and speed requirements.
04
New machines run $210,000-$300,000 depending on tailstock, steady rest, chip conveyor, and other options. The extra-long bed commands a premium over the standard-bed and long-bed variants. Used XLA machines appear infrequently on the secondary market since they're typically bought for specific long-term applications.
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